The device, service, repair of Mitsubishi Galant (1990 — 2001) - Removal and installation of rotary fists and assemblies of naves with wheel bearings (a forward suspension bracket)//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of racks and screw springs of a forward suspension bracket
   Regenerative repair of rack-mount assemblies of a forward suspension bracket
   Check of a condition of the top spherical support of a forward suspension bracket (Galant model of 1994-1998 вып.)
   Removal and installation of the top levers of a forward suspension bracket (Galant model of 1994-1998 вып.)
   Check of a condition of the bottom spherical support of a forward suspension bracket
   Removal and installation of the bottom levers of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal and installation of rotary fists and assemblies of naves with wheel bearings (a forward suspension bracket)
   Removal and installation of back racks
   Regenerative repair of rack-mount assemblies of a back suspension bracket
   Removal and installation of the top managing directors of levers of a back suspension bracket
   Removal and installation of the bottom managing directors of levers of a back suspension bracket
   Removal and installation of longitudinal levers of a back suspension bracket
   Removal and installation of the back stabilizer of cross-section stability
   Adjustment of wheel bearings
   Removal and installation of stupichny assemblies
   Removal and installation of a steering wheel
   Removal and installation of the podrulevy combined switch
   Removal and installation of the switch of management by functioning of screen wipers
   Removal and installation of the cylinder of the lock of ignition
   Removal and installation of the switch of ignition
   Removal and installation of drafts of a steering drive
   Replacement of protective covers of assembly of the steering mechanism
   Removal and installation of the steering mechanism with a manual drive
   Removal and installation of the hydrostrengthened steering mechanism
   Removal and installation of the steering pump
   Air removal from a hydraulic path of system of strengthening of a wheel
   Removal and installation of wheel hairpins
   Wheels and tires - the general information
   Corners of installation of wheels
+ Body
+ Onboard electric equipment





Removal and installation of rotary fists and assemblies of naves with wheel bearings (a forward suspension bracket)

Design of stupichny assembly of a forward wheel of the Mirage and Diamante models

1 — the Internal epiploon
2 — the Nave
3 — the Dustproof screen
4 — the Lock ring

5 — the Wheel bearing
6 — the External epiploon
7 — the Rotary fist


Design of stupichny assembly of the Galant 1994 ÷ 1998 models of вып.

1 — Shplint
2 — Stupichnaya a nut
3 — the Wheel sensor (models with ABS)
4 — the Brake support

5 — the Brake disk
6 — the Top spherical support
7 — Stupichnaya assembly


The Diamante, Mirage and Galant models on 1993 and since 1999 вып.

Removal

 PERFORMANCE ORDER

1. The design of stupichny assembly of a forward wheel of considered models is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props. Remove the corresponding forward wheel and give a stupichny nut.
4. On the models equipped with ABS, remove the wheel sensor.
5. On models with an active suspension bracket (Active-ECS) disconnect from the bottom managing director of the lever the sensor of height of a road gleam.
6. Remove a support and blocks of the brake mechanism. Tie up a support to suspension bracket elements, trying not to allow tension of a brake hose.
7. By means of a special stripper liberate from assembly of a rotary fist a spherical support and a tip of steering draft.
8. Liberate from a nave a power shaft.
9. To Otboltita the bottom end of a rack also remove a nave assembled with a rotary fist from the car.
10. Transfer the removed assembly on a workbench.
11. Hooking a small screw-driver with the blunted hall, take from the landing nest the epiploon established from the party turned towards a power shaft of a rotary fist.

12. By means of a stripper separate a nave from a rotary fist.

13. By means of a stripper take from a nave an internal holder of the wheel bearing.

In order to avoid bearing damage at all do not beat out a holder from a nave a hammer! Take care, that at holder extraction the nave did not fall.

14. Remove established with the party of a rotary fist turned towards a power shaft a lock ring. By means of a stripper liberate from fist assembly the bearing.
15. After the bearing will be removed, its external holder can be beaten out by means of a brass drift.


Installation

 PERFORMANCE ORDER

1. Fill the wheel bearing universal greasing. With a thin layer of the same greasing grease bearing surfaces of a rotary fist.
2. Press the bearing in a fist, then by means of the special tool establish an internal holder of the bearing.
3. By means of a suitable opravka fill an internal epiploon in the landing nest aflush with a face surface of a fist.
4. By means of the special adaptation of the Mv990998 type plant a nave in a fist, - the nut of the landing tool is tightened with effort of 200 ÷ 260 H • Povrashchayte's m a nave for a bearing usadka.
5. Clamp a fist in a vice with soft sponges and by means of nozzle МВ990998 and a dinamometrichesky key measure the moment of a provorachivaniye of a nave. The maximum admissible value makes 1.8 H • m. Check freedom of rotation of the bearing.
6. Establish a tsiferblatny measuring instrument so that, its plunzher rested against the pierced face surface of a nave and define size axial люфта assemblies. The maximum admissible value makes 0.05 mm.
7. If at tightened with demanded effort (200 ÷ 260 H • м) A stupichny nut axial люфт or the moment of a provorachivaniye exceed the maximum permissible values, violation at bearing or fist installation therefore takes place, - repeat assembly procedure.
8. Establish nave assembly with a fist on the regular place on the car. Fill in a fist a finger of a spherical support and tighten its new nut with demanded effort (72 H • м).
9. Pass in a nave a power shaft.
10. Connect a rack and tighten bolts of its fastening with demanded effort (110 ÷ 130 H • м: for the Mirage models and 90 ÷ 105 H • м: for the Diamante models).
11. Plant in a fist a tip of steering draft and tighten a nut of his spherical finger with demanded effort (34 H • м: for the Mirage models and 29 H • м: for the Diamante models).
12. Establish a brake disk and a support.
13. On models with an active suspension bracket (Active-ECS) establish the sensor of height of a road gleam and tighten a bolt of its fastening with effort of 20 H • m.
14. On models with ABS establish into place the wheel sensor (see. Head Brake system).
15. Establish a washer, screw a new lock-nut on a pin of a power shaft and tighten it with demanded effort (200 ÷ 260 H • м).
16. Establish a wheel and lower the car on the earth.


Galant 1994 ÷ 1998 models of вып.

Removal

 PERFORMANCE ORDER

Stupichny assembly of a forward wheel on the Galant 1994 ÷ 1998 models of вып. to dismantling and service is not subject!

1. A design of stupichny assembly on the Galant 1994 ÷ 1998 models of вып. it is presented on an illustration.
2. Take шплинт, give a stupichny nut and remove a washer.

3. To Poddomkratta the car also establish it on props. Remove the corresponding forward wheel.
4. On the equipped ABS models remove the wheel sensor.
5. Remove a support and brake shoes. Remove a clamp and liberate a brake hose from an arm to assembly of a rotary fist. Tie up a support to suspension bracket elements, having tracked, that the brake hose did not appear tense.
6. Remove a brake disk from stupichny assembly.
7. Liberate the top spherical support from a rotary fist and delay assembly of the last outside, having liberated from it a power shaft.

8. From the back party of a rotary fist turn out four bolts of fastening of a nave.

9. Remove a nave assembled with the wheel bearing, - the nave is not subject to regenerative repair and in case of failure should be replaced.


Installation

 PERFORMANCE ORDER

1. If the rotary fist needs replacement, transfer on new assembly the dustproof screen of the brake mechanism and a basic arm of a hydraulic hose

2. Establish a nave on assembly of a rotary fist and tighten bolts of its fastening with demanded effort (88 H • м).
3. Fill in a fist the top spherical support and tighten самоконтрящуюся a nut of a spherical finger with demanded effort (28 H • м).
4. Establish a washer and tighten with demanded effort (200 ÷ 260 H • м) a stupichny nut.
5. Establish on stupichny assembly a brake disk.
6. Establish an anchor bracket and a support of the brake mechanism.
7. On models with ABS establish the wheel sensor.
8. Establish a wheel and lower the car on the earth.