Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of racks and screw springs of a forward suspension bracket
   Regenerative repair of rack-mount assemblies of a forward suspension bracket
   Check of a condition of the top spherical support of a forward suspension bracket (Galant model of 1994-1998 вып.)
   Removal and installation of the top levers of a forward suspension bracket (Galant model of 1994-1998 вып.)
   Check of a condition of the bottom spherical support of a forward suspension bracket
   Removal and installation of the bottom levers of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal and installation of rotary fists and assemblies of naves with wheel bearings (a forward suspension bracket)
   Removal and installation of back racks
   Regenerative repair of rack-mount assemblies of a back suspension bracket
   Removal and installation of the top managing directors of levers of a back suspension bracket
   Removal and installation of the bottom managing directors of levers of a back suspension bracket
   Removal and installation of longitudinal levers of a back suspension bracket
   Removal and installation of the back stabilizer of cross-section stability
   Adjustment of wheel bearings
   Removal and installation of stupichny assemblies
   Removal and installation of a steering wheel
   Removal and installation of the podrulevy combined switch
   Removal and installation of the switch of management by functioning of screen wipers
   Removal and installation of the cylinder of the lock of ignition
   Removal and installation of the switch of ignition
   Removal and installation of drafts of a steering drive
   Replacement of protective covers of assembly of the steering mechanism
   Removal and installation of the steering mechanism with a manual drive
   Removal and installation of the hydrostrengthened steering mechanism
   Removal and installation of the steering pump
   Air removal from a hydraulic path of system of strengthening of a wheel
   Removal and installation of wheel hairpins
   Wheels and tires - the general information
   Corners of installation of wheels
+ Body
+ Onboard electric equipment





Removal and installation of the hydrostrengthened steering mechanism

Details of installation of the hydrostrengthened steering mechanism on the Galant models

1 — the Coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft of reechny transfer
2 — Shplint
3 — the Tip of steering draft
4 — the Arm
5 — the Central beam
6 — the Assembly collar

7 — the Bolt
8 — the Steering mechanism

N Replace

* the Final tightening of the fixture marked with an asterisk is made after car lowering on the earth.


Details of installation of the hydrostrengthened steering mechanism on the Mirage models

1 — the Coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft of reechny transfer
2 — the Collar
3 — Shplint
4 — the Tip of steering draft
5 — the Returnable tube
6 — the Pressure head tube
7 — the Assembly collar
8 — the Assembly collar
9 — Carter of reechny transfer
10 — the Cover
N — Replace

Some from considered in the real Management of model of cars are equipped with system of additional safety (SRS). Before starting performance of any works near the block of a safety cushion, a steering column or the dashboard, disconnect SRS in order to avoid receiving traumas at its casual operation (see. Head Onboard electric equipment). Electroconducting of a chain of SRS is easy for distinguishing on yellow color of isolation.


Before removal of the steering mechanism operated wheels of the car should be brought into rectilinear situation, then to block a steering column, having taken out a key from the ignition lock.


Diamante models

Steering drive of forward wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Merge liquid of system of hydrostrengthening of a wheel.
3. Disconnect a reception pipe of system of production of the fulfilled gases.
4. On all-wheel drive (AWD) models remove assembly of a transfer case.
5. Turn out a coupling bolt of fastening of the bottom hinge of a shaft of a column to an entrance shaft of reechny transfer.
6. Take шплинты, give koronchaty nuts and liberate tips of steering drafts from rotary fists.
7. Remove the left and right beams of a frame.
8. Remove assembly collars of fastening of a bar of the stabilizer of cross-section stability.
9. On models with a steering drive of back wheels (4WS) disconnect the hydraulic lines going to assembly of the back pump.
10. Turn out bolts of fastening of assembly collars and remove assembly of the steering mechanism. Take assembly from under the car through an arch of the right wheel.


Installation

 PERFORMANCE ORDER

1. Get assembly of the steering mechanism on the regular place, screw fixing bolts and tighten them with demanded effort (70 H • м), - track correctness of installation of rubber plugs of assembly collars of rather basic beam. Screw a coupling bolt of connection of shaft.
2. Connect pressure head and returnable lines to a case of the steering mechanism and, - at the corresponding complete set, - to the back steering pump.
3. Establish beams of a frame and tighten bolts of their fastening with demanded effort (60 ÷ 70 H • м).
4. Connect tips of steering bent for to rotary fists.
5. On the AWD models establish assembly of a transfer case.
6. Establish a reception pipe of system of production of the fulfilled gases.
7. Add in the tank of the helmsman necessary amount of hydraulic liquid and pump over steering system.
8. Check corners of installation of forward wheels, in case of need make the corresponding adjustment.


Steering drive of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. To Poddomkratta the car also establish it on props.
3. Merge hydraulic liquid of system of strengthening of a wheel.
4. Remove assembly of the main exhaust silencer (see. Head of the Power supply system and release).
5. Turn out bolts of the bottom support of shock-absorbers.
6. Telezhechnym a jack prop up back differential. Remove two small basic arms of a beam.
7. Give big самоконтрящиеся nuts of fastening of a beam from differential.
8. Turn out bolts of collars of fastening of oil lines.
9. Remove tubes of the pressure head line.
10. Holding tips of cross-section drafts from a provorachivaniye, release their fixing nuts. Remove tips from bars of cross-section drafts.
11. Turn out fixing bolts and remove assembly of the back steering mechanism.


Installation

 PERFORMANCE ORDER

1. Fix assembly of the steering mechanism on a frame beam. For the purpose of definition of neutral provision of a rod of the piston of the hydraulic cylinder shift it for all length of the course.
2. Fill tips of cross-section drafts in landing nests on longitudinal levers of a suspension bracket and screw fixing nuts. In case of need make adjustment of length of drafts (the difference in lengths of opposite drafts should not exceed 1 mm), then tighten nuts with demanded effort (58 H • м).
3. Replacing sealing rings, restore initial connection of hydraulic lines. Track reliability of fastening of lines in all provided intermediate clamps.
4. Establish big самоконтрящиеся nuts of fastening of a beam of a frame from differential. Tighten nuts with demanded effort (110 ÷ 130 H • м).
5. Clean propping-up differential a jack.
6. Establish two small arms.
7. Establish bolts of the bottom support of shock-absorbers.
8. Establish the main exhaust silencer.
9. Fill in in the tank of a hydraulic path necessary amount of liquid and pump over system.
10. Check corners of installation of wheels. In case of need make the corresponding adjustment.


Galant models

Models for 1993 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Disconnect a reception pipe of system of production of the fulfilled gases.
3. Merge liquid of system of hydrostrengthening of a wheel.
4. Turn out a coupling bolt of fastening of the bottom hinge of a shaft of a column to an entrance shaft of reechny transfer.
5. At the corresponding complete set remove a transfer case.
6. Take шплинты, give koronchaty nuts and liberate tips of steering drafts from rotary fists.
7. Find triangular arms (knitsa) near assembly collars of fastening of a bar of the stabilizer of cross-section stability to a frame beam. Remove both knitsa and assembly collars.
8. Prop up the central beam.
9. Give a through bolt from a round jet emphasis of a suspension bracket of the power unit.
10. Turn out back bolts of the central beam.
11. On front-wheel (FWD) models disconnect a reception pipe of system of production of the fulfilled gases.
12. Disconnect from a case of the steering mechanism the pressure head line and a returnable hose, - for the purpose of minimization of leaks and in order to avoid hit to the hydraulic highway of dirt at once закупорьте the open ends of lines and connecting unions.
13. Slightly приопустите central beam.
14. Turn out bolts of fastening of assembly collars and remove assembly of the steering mechanism. Take assembly from under the car through an arch of the left wheel, previously having taken away to the right and having inclined for removal from a beam.


Installation

 PERFORMANCE ORDER

1. Establish assembly of the steering mechanism on the regular place. Screw fixing bolts and tighten them with demanded effort (60 ÷ 80 H • м). At installation of rubber pillows of support track correctness of combination of their ledges with identification marking on a beam.
2. Connect to a case of the steering mechanism hydraulic lines.
3. Establish into place acting in film sections of system of production of the fulfilled gases.
4. Prop up the central beam a jack, screw fixing bolts and tighten them with demanded effort (100 H • м).
5. Establish a bolt of a jet emphasis, screw on it a new nut and tighten it with demanded effort (65 H • м).
6. Establish elements of fastening of the stabilizer of cross-section stability.
7. Connect steering drafts and tighten fixing nuts of their tips with demanded effort (34 H • м).
8. At the corresponding complete set establish a transfer case, - check liquid level in its case.
9. Fill in in the tank of the steering pump necessary amount of hydraulic liquid of a demanded grade (see. Head of Control and routine maintenance).
10. Pump over a path of system of hydrostrengthening of a wheel.
11. Check corners of installation of forward wheels, in case of need make the corresponding adjustment.


Models since 1994 вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering mechanism on the Galant models are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props.
4. Remove forward wheels.
5. Turn out a coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft of reechny transfer.
6. Remove a bar of the stabilizer of cross-section stability.
7. Take шплинты, release nuts and by means of a special stripper of the Mv991113 type liberate tips of steering drafts from assemblies of rotary fists.
8. On models with electronic control by functioning of system of hydrostrengthening of a wheel (EPS) disconnect electroconducting from the electromagnet socket.
9. Remove two triangular knitsa located near the central beam.
10. Prop up the central beam a jack. Take a through bolt from a forward jet emphasis, then turn out bolts of fastening of a beam.
11. Remove the central beam.
12. Prop up the power unit a telezhechny jack and remove a through bolt of a back jet emphasis.
13. Disconnect the pressure head line and a returnable hose of a hydraulic path of the steering amplifier from a case of reechny transfer, - at once закупорьте the open ends of lines and unions.
14. Turn out fixing bolts and take assembly of the steering mechanism through an arch of the left wheel.


Installation

 PERFORMANCE ORDER

1. Get assembly of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft of reechny transfer.
2. Screw fixing bolts and tighten them with demanded effort (69 H • м).
3. Screw a coupling bolt and tighten it with demanded effort (18 H • м).
4. Connect to a case of the steering mechanism hydraulic lines. Tighten the shtutserny socket of the pressure head line with effort of 43 H • m. Track reliability of fixing on the union a collar of a returnable hose.
5. Screw and tighten with demanded effort (43 H • м) a through bolt of a back jet emphasis.
6. Prop up a jack the central beam. Screw the central fixing bolts. Tighten forward bolts with effort of 78 ÷ 88 H • m, back - 69 ÷ 78 H • m.
7. Screw a through bolt of a forward jet emphasis and tighten it with demanded effort (43 H • м).
8. Establish two triangular knitsa and tighten bolts of their fastening with demanded effort (69 ÷ 78 H • м).
9. Establish a bar of the stabilizer of cross-section stability.
10. Connect steering bent for to rotary fists, - tighten nuts of spherical fingers of tips with demanded effort (27 H • м).
11. On the models equipped with EPS system, restore connection of the corresponding electroconducting.
12. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
13. Add in the tank of the steering pump necessary amount of hydraulic liquid of a demanded grade (see. Head of Control and routine maintenance) also pump over hydrostrengthening system.
14. Check corners of installation of forward wheels, in case of need make the corresponding adjustment.


Mirage models

Models for 1992 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. To Poddomkratta the car also establish it on props.
3. Remove forward wheels.
4. Turn out a coupling bolt of fastening of the bottom hinge of a steering column to an entrance shaft of reechny transfer.
5. Take шплинты, release nuts and liberate tips of steering drafts from assemblies of rotary fists.
6. Remove a bar of the stabilizer of cross-section stability.
7. Disconnect the pressure head line and a returnable hose of a hydraulic path of the steering amplifier from a case of reechny transfer, - at once закупорьте the open ends of lines and unions.
8. Turn out fixing bolts and take assembly of the steering mechanism through an arch of the left wheel.


Installation

 PERFORMANCE ORDER

1. Get assembly of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft of reechny transfer. Track reliability of a tightening of fixture.
2. Connect to a case of the steering mechanism hydraulic lines.
3. Establish into place a bar of the stabilizer of cross-section stability and an arm of a back support of transmission.
4. Connect steering bent for to rotary fists.
5. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
6. Add in the tank of the steering pump necessary amount of hydraulic liquid of a demanded grade (see. Head of Control and routine maintenance) also pump over hydrostrengthening system.
7. Check corners of installation of forward wheels, in case of need make the corresponding adjustment.


Models since 1993 вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering mechanism on the Mirage models are shown on an illustration.
2. Merge working liquid from a path of system of hydrostrengthening of a wheel.
3. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

4. To Poddomkratta the car also establish it on props.
5. Remove forward wheels.
6. Disconnect electroconducting from the oxygen sensor and remove a reception pipe of system of production of the fulfilled gases.
7. Prop up the engine.
8. Turn out bolts of both jet emphasis.
9. Give fixing bolts and remove the central beam.
10. Mark the provision of an entrance shaft of reechny transfer of rather bottom hinge of a steering column. Turn out a coupling bolt and disconnect the hinge.
11. Take шплинты, release nuts and liberate tips of steering drafts from assemblies of rotary fists.
12. Disconnect the pressure head line and a returnable hose of a hydraulic path of the steering amplifier from a case of reechny transfer, - at once закупорьте the open ends of lines and unions.
13. Turn out fixing bolts and take assembly of the steering mechanism through an arch of the right wheel.


Installation

 PERFORMANCE ORDER

1. Get assembly of the steering mechanism on the regular place and connect a shaft of a steering column to an entrance shaft of reechny transfer, - track correctness of combination of the landing labels put in the course of dismantle.
2. Screw fixing bolts and tighten them with demanded effort (70 H • м).
3. Screw a coupling bolt and tighten it with demanded effort (18 H • м).
4. Connect to a case of the steering mechanism hydraulic lines, - do not forget to replace sealing rings.
5. Establish the central beam.
6. Establish a reception pipe of system of production of the fulfilled gases.
7. Connect electroconducting to the oxygen sensor.
8. Connect steering bent for to rotary fists, - tighten nuts of spherical fingers of tips with demanded effort (25 H • м).
9. Establish to the place of a wheel and lower the car on the earth. Connect a negative wire to the battery.
10. Add in the tank of the steering pump necessary amount of hydraulic liquid of a demanded grade (see. Head of Control and routine maintenance) also pump over hydrostrengthening system.
11. Check corners of installation of forward wheels, in case of need make the corresponding adjustment.