Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
- Engine
   + Removal/installation of the power unit, dismantle of components
   + Regenerative repair of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Engine



Where:
MFI = System of the distributed (multipoint) injection
MFI-T = System of the distributed injection with a turbo-supercharging
SOHC = Engines with one camshaft of the top arrangement
DOHC = Engines with two camshafts of the top arrangement

General parameters

Engine of 1.5 l

General information

Engine type 4-cylinder ryadny, SOHC

Working volume, l/cm3

1.5/1468

Diameter of cylinders, mm

75.49

Course of pistons, mm

82

Extent of compression

9.2:

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

106.9 ÷ 107.1

The maximum admissible not planeness of interfaced surfaces, mm

0.05

Gap of landing of a camshaft in bearings, mm

0.04 ÷ 0.08

Camshaft

Height of cams, mm

Cams of a drive of inlet valves

Nominal rate

38.75

Minimum admissible value

38.25

Cams of a drive of final valves

Nominal rate

39.1

Minimum admissible value

38.6

Diameter of bearing necks, mm

46

Working gap in bearings, mm

Nominal rate

0.06 ÷ 0.10

Limiting admissible value

0.14

Yokes of a drive of valves

Internal diameter, mm

 18.9

Landing gap on axes, mm

Nominal rate

0.01 ÷ 0.04

Limiting admissible value

 0.1

Axes of yokes

Diameter, mm

 18.9

Valves

Length, mm

The inlet

 100.75

The final

 101.6

Diameter of cores, mm

Inlet valves

 6.565 ÷ 6.580

Final valves

 6.530 ÷ 6.550

Tilt angle of a working facet

(inlet and final), hail

 45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

 1.0

Limiting admissible value

 0.5

Final valves

Nominal rate

 1.5

Limiting admissible value

 1.0

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.10

Final valves

Nominal rate

 0.05 ÷ 0.09

Limiting admissible value

 0.15

Klapannye gaps, mm

Hot engine

Inlet valves

 0.15

Final valves

 0.25

Cold engine

Inlet valves

 0.07

Final valves

 0.17

Directing plugs of valves

Length, mm

Plugs of inlet valves

 44.0

Plugs of final valves

 49.5

Repair sizes, mm

 +0.05, +0.25, +0.50

Saddles of valves

Width of a contact surface

working facet, mm

 0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

 44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Springs of inlet valves

Nominal rate

 46.1

Limiting admissible value

 45.1

Springs of final valves

Nominal rate

 46.8

Limiting admissible value

 45.8

Block of cylinders

Full height, mm

Nominal rate

 255.9 ÷ 256.1

Limiting admissible value

 254.82

Limiting admissible not planeness

prokladochny surface, mm

 0.1

Diameter of cylinders, mm

 75.50 ÷ 75.53

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible konusnost of cylinders, mm

 0.02

Pistons

External diameter, mm

 75.47 ÷ 75.50

Landing gap in cylinders, mm

 0.02 ÷ 0.04

Width of flutes under landing of piston rings, mm

First kompressionny ring

 1.52 ÷ 1.54

Second kompressionny ring

 1.51 ÷ 1.53

Maslosjemnoye ring

 4.015 ÷ 4.045

Repair sizes, mm

 +0.05, +0.25, +0.50

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

 0.03 ÷ 0.07

Limiting admissible value

 0.12

Second kompressionny ring

Nominal rate

 0.02 ÷ 0.06

Limiting admissible value

0.12

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

0.20 ÷ 0.40

Limiting admissible value

0.8

Second kompressionny ring

Nominal rate

0.20 ÷ 0.35

Limiting admissible value

0.8

Maslosjemnoye ring

Nominal rate

0.20 ÷ 0.70

Limiting admissible value

1.0

Rods

Limiting admissible bend, mm

0.05

Limiting admissible twisting, mm

0.10

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

0.10 ÷ 0.25

Limiting admissible value

0.4

Working gap in shatunny bearings, mm

Nominal rate

0.02 ÷ 0.06

Limiting admissible value

0.15

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

0.02 ÷ 0.07

Limiting admissible value

0.15

Diameter of shatunny necks, mm

42

Diameter of radical necks, mm

48

Limiting admissible ovality of necks, mm

0.015

Axial люфт shaft, mm

Nominal rate

0.05 ÷ 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

Oil pump

Gap on teeths of gear wheels, mm

Nominal rate

0.06 ÷ 0.18

Limiting admissible value

0.35

Lateral gap, mm

Nominal rate

0.04 ÷ 0.10

Limiting admissible value

0.20

Landing gap in the case, mm

Nominal rate

0.10 ÷ 0.18

Limiting admissible value

0.35

Free length of a spring of the reduktsionny valve, mm

46.6

Under loading of 61 Nanometer, mm

40.1

Engine of 1.6 l

General information

Engine type

4-cylinder ryadny, DOHC

Working volume, l/cm3

1.6/1565

Diameter of cylinders, mm

82.3

Course of pistons, mm

75

Extent of compression

9.2:

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

131.9 ÷ 132.1

The maximum admissible not planeness of interfaced surfaces, mm

0.05

Gap of landing of a camshaft in bearings, mm

0.04 ÷ 0.08

Camshaft

Height of cams, mm

Cams of a drive of inlet valves

Nominal rate

35.20

Minimum admissible value

34.70

Cams of a drive of final valves

Nominal rate

34.907

Minimum admissible value

34.407

Diameter of bearing necks, mm

26

Working gap in bearings, mm

0.05 ÷ 0.09

Axial люфт, mm

0.1 ÷ 0.2

Valves

Length, mm

The inlet

109.50

The final

109.70

Diameter of cores, mm

Inlet valves

6.565 ÷ 6.568

Final valves

6.530 ÷ 6.550

Tilt angle of a working facet

(inlet and final), hail

45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

1.0

Limiting admissible value

0.7

Final valves

Nominal rate

1.5

Limiting admissible value

1.0

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.10

Final valves

Nominal rate

0.05 ÷ 0.09

Limiting admissible value

0.15

Directing plugs of valves

Length, mm

Plugs of inlet valves

45.5

Plugs of final valves

50.5

Repair sizes, mm

+0.05, +0.25, +0.50

Saddles of valves

Width of a contact surface of a working facet, mm

0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

48.3

Limiting admissible value

47.3

Tortsovka violation, hail

Nominal rate

Less than 1.5

Limiting admissible value

4.0

Block of cylinders

Limiting admissible not planeness of a prokladochny surface, mm

0.1

Diameter of cylinders, mm

82.30 ÷ 82.33

Limiting admissible ovality of cylinders, mm

0.01

Limiting admissible konusnost of cylinders, mm

0.01

Pistons

External diameter, mm

82.27 ÷ 82.30

Landing gap in cylinders, mm

0.02 ÷ 0.04

Width of flutes under landing of piston rings, mm

First kompressionny ring

1.22 ÷ 1.24

Second kompressionny ring

1.52 ÷ 1.54

Maslosjemnoye ring

3.01 ÷ 3.03

Repair sizes, mm

+0.25, +0.50, +0.75, +1.0

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.12

Second kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.12

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

0.25 ÷ 0.40

Limiting admissible value

0.8

Second kompressionny ring

Nominal rate

0.35 ÷ 0.50

Limiting admissible value

1.0

Maslosjemnoye ring

Nominal rate

0.20 ÷ 0.70

Limiting admissible value

1.0

Repair sizes, mm

+0.25, +0.50, +0.75, +1.0

Rods

Limiting admissible bend, mm

0.05

Limiting admissible twisting, mm

0.10

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

0.10 ÷ 0.25

Limiting admissible value

0.4

Working gap in shatunny bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Diameter of shatunny necks, mm

45

Diameter of radical necks, mm

57

Limiting admissible ovality of necks, mm

0.015

Axial люфт shaft, mm

Nominal rate

0.05 ÷ 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

Oil pump

Gap on teeths of gear wheels, mm

Leading gear wheel

Nominal rate

0.16 ÷ 0.21

Limiting admissible value

0.25

Conducted gear wheel

Nominal rate

0.13 ÷ 0.18

Limiting admissible value

0.25

Lateral gap, mm

Leading gear wheel

Nominal rate

0.08 ÷ 0.14

Limiting admissible value

0.25

Conducted gear wheel

Nominal rate

0.06 ÷ 0.12

Limiting admissible value

0.25

Free length of a spring of the reduktsionny valve, mm

46.6

Engine of 1.8 l

General information

Engine type

4-cylinder ryadny, SOHC

Working volume, l/cm3

1.8/1834

Diameter of cylinders, mm

81

Course of pistons, mm

89

Extent of compression

9.5:

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

119.9 ÷ 120.1

The maximum admissible

not planeness of interfaced surfaces, mm

0.2

Camshaft

Height of cams, mm

Cams of a drive of inlet valves

Nominal rate

37.11

Minimum admissible value

36.61

Cams of a drive of final valves

Nominal rate

37.15

Minimum admissible value

36.65

Valves

Length, mm

The inlet

Nominal rate

110.15

Limiting admissible value

109.65

The final

Nominal rate

113.70

Limiting admissible value

113.25

Diameter of cores, mm

Inlet valves

6.0

Final valves

6.0

Tilt angle of a working facet

(inlet and final), hail

45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

1.0

Limiting admissible value

0.5

Final valves

Nominal rate

1.3

Limiting admissible value

0.8

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.10

Final valves

Nominal rate

0.05 ÷ 0.09

Limiting admissible value

0.15

Directing plugs of valves

Size of an eminence, mm

14.0

Internal diameter, mm

6.0

Saddles of valves

Width of a contact surface of a working facet, mm

0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Springs of inlet valves

Nominal rate

50.9

Limiting admissible value

49.9

Springs of final valves

Nominal rate

50.9

Limiting admissible value

49.9

Block of cylinders

Full height, mm

263.5

Limiting admissible not planeness of a prokladochny surface, mm

0.1

Diameter of cylinders, mm

81.0

Limiting admissible ovality of cylinders, mm

0.01

Limiting admissible konusnost of cylinders, mm

0.01

Pistons

External diameter, mm

81.0

Diameter of a piston finger, mm

19.0

Landing gap in cylinders, mm

0.02 ÷ 0.04

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.1

Second kompressionny ring

Nominal rate

0.02 ÷ 0.06

Limiting admissible value

0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

0.25 ÷ 0.40

Limiting admissible value

0.8

Second kompressionny ring

Nominal rate

0.40 ÷ 0.55

Limiting admissible value

0.8

Maslosjemnoye ring

Nominal rate

0.20 ÷ 0.60

Limiting admissible value

1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

0.10 ÷ 0.25

Limiting admissible value

0.4

Working gap in shatunny bearings, mm

Nominal rate

0.02 ÷ 0.08

Limiting admissible value

0.1

Cranked shaft

Diameter of radical necks, mm

50

Diameter of shatunny necks, mm

45

Working gap in radical bearings, mm

Nominal rate

0.02 ÷ 0.04

Limiting admissible value

0.1

Limiting admissible ovality of necks, mm

0.015

Axial люфт shaft, mm

Nominal rate

0.05 ÷ 0.25

Limiting admissible value

0.1

Oil pump

Gap on teeths of gear wheels, mm

Nominal rate

0.06 ÷ 0.18

Limiting admissible value

0.35

Lateral gap, mm

Nominal rate

0.04 ÷ 0.10

Limiting admissible value

0.20

Landing gap in the case, mm

Nominal rate

0.10 ÷ 0.18

Limiting admissible value

0.35

Engine of 2.0 l of SOHC

General information

Engine type 4-cylinder ryadny, SOHC

Working volume, l/cm3

2.0/1997

Diameter of cylinders, mm

85

Course of pistons, mm

88

Extent of compression

8.5:

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

89.9 ÷ 90.1

The maximum admissible not planeness of interfaced surfaces, mm

0.2

Camshaft

Height of cams, mm

Cams with marking of D

Drive of inlet valves

Nominal rate

42.4

Minimum admissible value

41.9

Drive of final valves

Nominal rate

42.4

Minimum admissible value

41.9

Cams with AR marking

Drive of final valves

Nominal rate

44.53

Minimum admissible value

44.03

Drive of final valves

Nominal rate

44.53

Minimum admissible value

44.03

Diameter of bearing necks, mm

33.95

Valves

Diameter of cores, mm

Inlet valves

8.0

Final valves

7.9

Tilt angle of a working facet

(inlet and final), hail

45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

1.2

Limiting admissible value

0.5

Final valves

Nominal rate

2.0

Limiting admissible value

0.8

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

0.03 ÷ 0.06

Limiting admissible value

0.10

Final valves

Nominal rate

0.05 ÷ 0.09

Limiting admissible value

0.15

Directing plugs of valves

Internal diameter, mm

8.0

External diameter, mm

13.1

Saddles of valves

Width of a contact surface

working facet, mm

0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

49.8

Limiting admissible value

49.9

Tortsovka violation, hail

Nominal rate

2

Limiting admissible value

4

Block of cylinders

Full height, mm

289.9 ÷ 290.1

Limiting admissible not planeness

prokladochny surface, mm

0.05

Diameter of cylinders, mm

85

Limiting admissible ovality of cylinders, mm

0.02

Limiting admissible konusnost of cylinders, mm

0.02

Pistons

External diameter, mm

84.99

Landing gap in cylinders, mm

0.01 ÷ 0.03

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.1

Second kompressionny ring

Nominal rate

0.02 ÷ 0.06

Limiting admissible value

0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

0.25 ÷ 0.40

Limiting admissible value

0.8

Second kompressionny ring

Nominal rate

0.20 ÷ 0.35

Limiting admissible value

0.8

Maslosjemnoye ring

Nominal rate

0.20 ÷ 0.70

Limiting admissible value

1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

0.10 ÷ 0.25

Limiting admissible value

0.4

Diameter of a piston finger, mm

21

Working gap in shatunny bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Diameter of shatunny necks, mm

45

Diameter of radical necks, mm

57

Limiting admissible ovality of necks, mm

0.015

Axial люфт shaft, mm

Nominal rate

0.05 ÷ 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

Oil pump

Lateral gap, mm

Leading gear wheel

0.08 ÷ 0.14

Conducted gear wheel

0.06 ÷ 0.12

The engine of 2.0 l of DOHC without a turbo-supercharging

General information

Engine type 4-cylinder ryadny, DOHC

Working volume, l/cm3

2.0/1997

Diameter of cylinders, mm

85

Course of pistons, mm

88

Extent of compression

9.8:

Ignition order

1-3-4-2

Head of cylinders

Full height, mm

131.9 ÷ 132.1

The maximum admissible

not planeness of interfaced surfaces, mm

0.2

Camshafts

Height of cams, mm

Cams with marking And, D

Drive of inlet valves

Nominal rate

35.49

Minimum admissible value

34.99

Cams with marking In, With, Е, F

Drive of inlet valves

Nominal rate

35.20

Minimum admissible value

34.70

Cams with marking And

Drive of final valves

Nominal rate

35.20

Minimum admissible value

34.70

Cams with marking With

Drive of final valves

Nominal rate

35.49

Minimum admissible value

34.99

Cams with marking Е, F

Drive of final valves

Nominal rate

34.91

Minimum admissible value

34.41

Diameter of bearing necks, mm

25.96

Valves

Diameter of cores, mm

Inlet valves

6.6

Final valves

6.5

Tilt angle of a working facet (inlet and final), hail

45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

1.0

Limiting admissible value

 0.5

Final valves

Nominal rate

 1.5

Limiting admissible value

 0.8

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.10

Final valves

Nominal rate

 0.05 ÷ 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 6.6

External diameter, mm

 12.1

Saddles of valves

Width of a contact surface

working facet, mm

 0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

 44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

 48.3

Limiting admissible value

 49.9

Tortsovka violation, hail

Nominal rate

 2

Limiting admissible value

 4

Block of cylinders

Full height, mm

 289.9 ÷ 290.1

Limiting admissible not planeness of a prokladochny surface, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible konusnost of cylinders, mm

 0.02

Pistons

External diameter, mm

 84.99

Landing gap in cylinders, mm

 0.02 ÷ 0.04

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

 0.03 ÷ 0.07

Limiting admissible value

 0.1

Second kompressionny ring

Nominal rate

 0.03 ÷ 0.07

Limiting admissible value

 0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

 0.25 ÷ 0.40

Limiting admissible value

 0.8

Second kompressionny ring

Nominal rate

 0.45 ÷ 0.60

Limiting admissible value

 0.8

Maslosjemnoye ring

Nominal rate

 0.20 ÷ 0.70

Limiting admissible value

 1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

 0.10 ÷ 0.25

Limiting admissible value

 0.4

Diameter of a piston finger, mm

 21

Working gap in shatunny bearings, mm

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.1

Diameter of shatunny necks, mm

 45

Diameter of radical necks, mm

 57

Limiting admissible ovality of necks, mm

 0.015

Axial люфт shaft, mm

Nominal rate

 0.05 ÷ 0.18

Limiting admissible value

 0.25

Flywheel

Limiting size of palpation, mm

 0.13

Oil pump

Lateral gap, mm

Leading gear wheel

 0.08 ÷ 0.14

Conducted gear wheel

 0.06 ÷ 0.12

The engine of 2.0 l of DOHC with a turbo-supercharging

General information

Engine type 4-cylinder ryadny, DOHC

Working volume, l/cm3

 2.0/1997

Diameter of cylinders, mm

 85

Course of pistons, mm

 88

Extent of compression

 7.8:

Ignition order

 1-3-4-2

Head of cylinders

Full height, mm

 131.9 ÷ 132.1

The maximum admissible not planeness of interfaced surfaces, mm

 0.2

Camshafts

Height of cams, mm

Cams with marking And, D

Drive of inlet valves

Nominal rate

 35.49

Minimum admissible value

 34.99

Cams with marking In, With, Е, F

Drive of inlet valves

Nominal rate

 35.20

Minimum admissible value

 34.70

Cams with marking And

Drive of final valves

Nominal rate

 35.20

Minimum admissible value

 34.70

Cams with marking With

Drive of final valves

Nominal rate

 35.49

Minimum admissible value

 34.99

Cams with marking Е, F

Drive of final valves

Nominal rate

 34.91

Minimum admissible value

 34.41

Diameter of bearing necks, mm

 25.96

Valves

Diameter of cores, mm

Inlet valves

 6.6

Final valves

 6.5

Tilt angle of a working facet (inlet and final), hail

 45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

 1.0

Limiting admissible value

 0.5

Final valves

Nominal rate

 1.5

Limiting admissible value

 0.8

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.10

Final valves

Nominal rate

 0.05 ÷ 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 6.6

External diameter, mm

 12.1

Saddles of valves

Width of a contact surface of a working facet, mm

 0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

 44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

 48.3

Limiting admissible value

 49.9

Tortsovka violation, hail

Nominal rate

 2

Limiting admissible value

 4

Block of cylinders

Full height, mm

 289.9 ÷ 290.1

Limiting admissible not planeness of a prokladochny surface, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible konusnost of cylinders, mm

 0.02

Pistons

External diameter, mm

 84.98

Landing gap in cylinders, mm

 0.03 ÷ 0.05

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

 0.03 ÷ 0.07

Limiting admissible value

 0.1

Second kompressionny ring

Nominal rate

 0.03 ÷ 0.07

Limiting admissible value

 0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

 0.25 ÷ 0.40

Limiting admissible value

 0.8

Second kompressionny ring

Nominal rate

 0.45 ÷ 0.60

Limiting admissible value

 0.8

Maslosjemnoye ring

Nominal rate

 0.20 ÷ 0.70

Limiting admissible value

 1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

 0.10 ÷ 0.25

Limiting admissible value

 0.4

Diameter of a piston finger, mm

 21

Working gap in shatunny bearings, mm

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.1

Diameter of shatunny necks, mm

 45

Diameter of radical necks, mm

 57

Limiting admissible ovality of necks, mm

 0.015

Axial люфт shaft, mm

Nominal rate

 0.05 ÷ 0.18

Limiting admissible value

 0.25

Flywheel

Limiting size of palpation, mm

 0.13

Oil pump

Lateral gap, mm

Leading gear wheel

 0.08 ÷ 0.14

Conducted gear wheel

 0.06 ÷ 0.12

Engine of 2.4 l of SOHC

General information

Engine type

 4-cylinder ryadny, SOHC

Working volume, l/cm3

 2.4/2350

Diameter of cylinders, mm

 86.5

Course of pistons, mm

 100

Extent of compression

 8.5:

Ignition order

 1-3-4-2

Head of cylinders

Full height, mm

 89.9 ÷ 90.1

The maximum admissible not planeness of interfaced surfaces, mm

 0.2

Camshaft

Height of cams, mm

Cams with marking of D

Drive of inlet valves

Nominal rate

 42.4

Minimum admissible value

 41.9

Drive of final valves

Nominal rate

 42.4

Minimum admissible value

 41.9

Cams with AR marking

Drive of inlet valves

Nominal rate

 44.53

Minimum admissible value

 44.03

Drive of final valves

Nominal rate

 44.53

Minimum admissible value

 44.03

Diameter of bearing necks, mm

 33.95

Valves

Diameter of cores, mm

Inlet valves

 8.0

Final valves

 7.9

Tilt angle of a working facet (inlet and final), hail

 45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

 1.2

Limiting admissible value

 0.5

Final valves

Nominal rate

 2.0

Limiting admissible value

 0.8

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

 0.03 ÷ 0.06

Limiting admissible value

 0.10

Final valves

Nominal rate

 0.05 ÷ 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 8.0

External diameter, mm

 13.1

Saddles of valves

Width of a contact surface of a working facet, mm

 0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

 44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

 49.8

Limiting admissible value

 49.9

Tortsovka violation, hail

Nominal rate

 2

Limiting admissible value

 4

Block of cylinders

Full height, mm

 289.9 ÷ 290.1

Limiting admissible not planeness of a prokladochny surface, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible konusnost of cylinders, mm

 0.02

Pistons

External diameter, mm

 84.99

Landing gap in cylinders, mm

 0.01 ÷ 0.03

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

 0.03 ÷ 0.07

Limiting admissible value

 0.1

Second kompressionny ring

Nominal rate

 0.02 ÷ 0.06

Limiting admissible value

 0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

 0.25 ÷ 0.40

Limiting admissible value

 0.8

Second kompressionny ring

Nominal rate

 0.20 ÷ 0.35

Limiting admissible value

 0.8

Maslosjemnoye ring

Nominal rate

 0.20 ÷ 0.70

Limiting admissible value

 1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

 0.10 ÷ 0.25

Limiting admissible value

 0.4

Diameter of a piston finger, mm

 21

Working gap in shatunny bearings, mm

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.1

Diameter of shatunny necks, mm

 45

Diameter of radical necks, mm

 57

Limiting admissible ovality of necks, mm

 0.015

Axial люфт shaft, mm

Nominal rate

 0.05 ÷ 0.18

Limiting admissible value

 0.25

Flywheel

Limiting size of palpation, mm

 0.13

Oil pump

Lateral gap, mm

Leading gear wheel

 0.08 ÷ 0.14

Conducted gear wheel

 0.06 ÷ 0.12

Engine of 2.4 l of DOHC

General information

Engine type

 4-cylinder ryadny, DOHC

Working volume, l/cm3

 2.4/2350

Diameter of cylinders, mm

 86.5

Course of pistons, mm

 100

Extent of compression

 8.5:

Ignition order

 1-3-4-2

Head of cylinders

Full height, mm

 131.9 ÷ 132.1

The maximum admissible not planeness of interfaced surfaces, mm

 0.2

Camshafts

Height of cams, mm

Cams with marking And, D

Drive of inlet valves

Nominal rate

 35.49

Minimum admissible value

 34.99

Cams with marking In, With, Е, F

Drive of inlet valves

Nominal rate

 35.20

Minimum admissible value

 34.70

Cams with marking And

Drive of final valves

Nominal rate

 35.20

Minimum admissible value

 34.70

Cams with marking With

Drive of final valves

Nominal rate

 35.49

Minimum admissible value

 34.99

Cams with marking Е, F

Drive of final valves

Nominal rate

 34.91

Minimum admissible value

 34.41

Diameter of bearing necks, mm

 25.96

Valves

Diameter of cores, mm

Inlet valves

 6.6

Final valves

 6.5

Tilt angle of a working facet (inlet and final), hail

 45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

 1.0

Limiting admissible value

 0.5

Final valves

Nominal rate

 1.5

Limiting admissible value

 0.8

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

 0.02 ÷ 0.05

Limiting admissible value

 0.10

Final valves

Nominal rate

 0.05 ÷ 0.09

Limiting admissible value

 0.15

Directing plugs of valves

Internal diameter, mm

 6.6

External diameter, mm

 12.1

Saddles of valves

Width of a contact surface

working facet, mm

 0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail 4

 4.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

 48.3

Limiting admissible value

 49.9

Tortsovka violation, hail

Nominal rate

 2

Limiting admissible value

 4

Block of cylinders

Full height, mm

 289.9 ÷ 290.1

Limiting admissible not planeness of a prokladochny surface, mm

 0.05

Diameter of cylinders, mm

 85

Limiting admissible ovality of cylinders, mm

 0.02

Limiting admissible konusnost of cylinders, mm

0.02

Pistons

External diameter, mm

84.99

Landing gap in cylinders, mm

0.02 ÷ 0.04

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.1

Second kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

0.25 ÷ 0.40

Limiting admissible value

0.8

Second kompressionny ring

Nominal rate

0.45 ÷ 0.60

Limiting admissible value

0.8

Maslosjemnoye ring

Nominal rate

0.20 ÷ 0.70

Limiting admissible value

1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

0.10 ÷ 0.25

Limiting admissible value

0.4

Diameter of a piston finger, mm

21

Working gap in shatunny bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Diameter of shatunny necks, mm

45

Diameter of radical necks, mm

57

Limiting admissible ovality of necks, mm

0.015

Axial люфт shaft, mm

Nominal rate

0.05 ÷ 0.18

Limiting admissible value

0.25

Flywheel

Limiting size of palpation, mm

0.13

Oil pump

Lateral gap, mm

Leading gear wheel

0.08 ÷ 0.14

Conducted gear wheel

0.06 ÷ 0.12

Engine of 3.0 l of SOHC

General information

Engine type

6-cylinder V-shaped (60 °), SOHC

Working volume, l/cm3

3.0/2972

Diameter of cylinders, mm

91.1

Course of pistons, mm

76

Extent of compression

10.0:

Ignition order

1-2-3-4-5-6

Head of cylinders

Full height, mm

84

The maximum admissible not planeness of interfaced surfaces, mm

0.2

Camshaft

Height of cams, mm

Nominal rate

41.25

Minimum admissible value

40.75

Diameter of bearing necks, mm

33.95

Valves

Diameter of cores, mm

Inlet valves

8.0

Final valves

7.9

Tilt angle of a working facet (inlet and final), hail

45.0 ÷ 45.5

Width of a cylindrical part (corbel) of a plate, mm

Inlet valves

Nominal rate

1.2

Limiting admissible value

0.7

Final valves

Nominal rate

2.0

Limiting admissible value

1.5

Gap of landing of cores in directing plugs, mm

Inlet valves

Nominal rate

0.03 ÷ 0.06

Limiting admissible value

0.10

Final valves

Nominal rate

0.05 ÷ 0.09

Limiting admissible value

0.15

Directing plugs of valves

Internal diameter, mm

8.0

External diameter, mm

13.1

Saddles of valves

Width of a contact surface of a working facet, mm

0.9 ÷ 1.3 mm

Tilt angle of a working facet, hail

44.0 ÷ 44.5

Klapannye of a spring

Free length, mm

Nominal rate

49.8

Limiting admissible value

48.8

Tortsovka violation, hail

Nominal rate

2

Limiting admissible value

4

Block of cylinders

Full height, mm

210.4 ÷ 210.6

Limiting admissible not planeness of a prokladochny surface, mm

0.1

Diameter of cylinders, mm

91.1

Limiting admissible ovality of cylinders, mm

0.02

Limiting admissible konusnost of cylinders, mm

0.02

Pistons

External diameter, mm

91.1

Landing gap in cylinders, mm

0.02 ÷ 0.04

Piston rings

Lateral gap of landing in flutes, mm

First (top) kompressionny ring

Nominal rate

0.03 ÷ 0.07

Limiting admissible value

0.1

Second kompressionny ring

Nominal rate

0.02 ÷ 0.06

Limiting admissible value

0.1

Gaps in locks, mm

First (top) kompressionny ring

Nominal rate

0.30 ÷ 0.40

Limiting admissible value

0.8

Second kompressionny ring

Nominal rate

0.45 ÷ 0.60

Limiting admissible value

0.8

Maslosjemnoye ring

Nominal rate

0.20 ÷ 0.60

Limiting admissible value

1.0

Rods

Axial люфт landings of the bottom heads on shatunny necks of a cranked shaft, mm

Nominal rate

0.10 ÷ 0.25

Limiting admissible value

0.4

Diameter of a piston finger, mm

22

Working gap in shatunny bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Cranked shaft

Working gap in radical bearings, mm

Nominal rate

0.02 ÷ 0.05

Limiting admissible value

0.1

Diameter of shatunny necks, mm

50

Diameter of radical necks, mm

60

Limiting admissible ovality of necks, mm

0.015

Axial люфт shaft, mm

Nominal rate

0.05 ÷ 0.25

Limiting admissible value

0.3

Oil pump

Gap on teeths of gear wheels, mm

0.06 ÷ 0.18

Lateral gap, mm

0.04 ÷ 0.10

Landing gap in the case, mm

Nominal rate

0.10 ÷ 0.18

Limiting admissible value

0.35

Efforts of a tightening of carving connections, Nm*

Camshaft

Cogwheel bolt

Engines of 1.5 l

70

Engines of 1.6 l, 1.8 l and 2.0 l (SOHC and DOHC)

90

Engines of 2.4 l

80 ÷ 100

Engines of 3.0 l (SOHC and DOHC)

90

Bolts of covers of bearings

Engines of 2.0 l of SOHC

20

Engines of 1.6 l and 2.0 DOHC

29 ÷ 35

Engines of 2.4 l

20

Engines of 3.0 l (SOHC and DOHC)

90

Engines of 3.5 l

31

Pulley/damper of krutilny fluctuations of a cranked shaft

Pulley bolts

Engines of 1.5 l

14

Engines of 1.6 l and 2.0 l (SOHC and DOHC)

20 ÷ 30

Engines of 2.4 l

25

Central fixing bolt

Engines of 1.5 l

70 ÷ 100

Engines of 1.8 l and 3.5 l

185

Engines of 3.0 l (SOHC and DOHC)

150 ÷ 160

Head of cylinders

Bolts of fastening of a head

Engines of 1.5 l

Stage 1

49

Stage 2

Completely to release all bolts (as it should be, the return to a tightening order - see. Section Removal and installation of a head of cylinders)

Stage 3

20

Stage 4

To hold on for 90 °

Stage 5

To hold on for 90 °

Engines of 1.8 l

Stage 1

75

Stage 2

Completely to release all bolts (as it should be, the return to a tightening order - see. Section Removal and installation of a head of cylinders)

Stage 3

20

Stage 4

To hold on for 90 °

Stage 5

To hold on for 90 °

Engines of 2.0 l of SOHC

Stage 1

30

Stage 2

61

Stage 3

92

Engines of 1.6 l and 2.0 l of DOHC

Cold engine

90 ÷ 100 (evenly in three stages)

Hot engine

100 ÷ 110 (evenly in three stages)

Engines of 2.4 l

Stage 1

78

Stage 2

Completely to release all bolts (as it should be, the return to a tightening order - see. Section Removal and installation of a head of cylinders)

Stage 3

20

Stage 4

To hold on for 90 °

Stage 5

To hold on for 90 °

Engines of 3.0 l (SOHC and DOHC)

105 ÷ 115 (evenly in three stages)

Engines of 3.5 l

103 ÷ 113 (evenly in three stages)

Final collector

Bolts/nut of fastening of a final collector

Engines of 1.5 l

18

Engines of 1.6 l and 2.0 l of DOHC

25 ÷ 30

Engines of 1.8 l

30

Engines of 2.0 l of SOHC

15 ÷ 19

Engines of 2.4 l

25 ÷ 29

Engines of 3.0 l of SOHC

29

Engines of 3.0 l of DOHC

19

Engines of 3.5 l

29

Flywheel / driving disk

Bolts of fastening of a flywheel / driving disk

Engines of 1.5 l

135

Engines of 1.6 l, 2.0 l (SOHC and DOHC) and 2.4 l

130 ÷ 140

Engines of 1.8 l

100

Engines of 3.0 l (SOHC and DOHC) and 3.5 l

72 ÷ 76

Inlet pipeline

Bolts of fastening of the inlet pipeline

Engines of 1.5 l

18

Engines of 1.6 l and 2.0 l of DOHC

15 ÷ 19

Engines of 1.8 l

20

Engines of 2.0 l of SOHC

Bolts of fastening of the delivery chamber

15 ÷ 19

Bolts of fastening of the pipeline

15 ÷ 19

Engines of 2.4 l

Models of 1994 вып.

Bolts

20

Nuts

35

Models 1995 of ÷ 2000 вып.

Bolts

20

Nuts

20

Engines of 3.0 l of SOHC, 3.0 l of DOHC and 3.5 l

Release models till November, 1993.

Stage 1

(fastening nuts to a forward number of cylinders) 3 ÷ 5

Stage 2

(fastening nuts to a back row of cylinders) 12 ÷ 15

Stage 3

(fastening nuts to a forward number of cylinders) 12 ÷ 15

Release models since December, 1993.

Stage 1

(fastening nuts to a forward number of cylinders) 5 ÷ 8

Stage 2

(fastening nuts to a back row of cylinders) 20 ÷ 23

Stage 3

(fastening nuts to a forward number of cylinders) 20 ÷ 23

Case pallet

Bolts of fastening of the pallet of a case

Engines of 1.5 l

7

Engines of 1.6 l and 2.0 l of DOHC

6 ÷ 8

Engines of 1.8 l

7

Engines of 2.0 l of SOHC

6 ÷ 8

Engines of 2.4 l

8

Engines of 3.0 l (SOHC and DOHC)

6

Engines of 3.5 l

Top section of the pallet

6

Bottom section of the pallet

10 ÷ 12

Oil pump

Engines of 1.5 l and 1.8 l

Pump cover

10

Reduktsionny valve

45

Screen

19

Engines of 1.6 l, 2.0 l of SOHC and DOHC) and 2.4 l

Basic arm of the oil filter

19

Pump cover

24

Bolt of fastening of a leading gear wheel

37

Cap

24

Engines of 3.0 l (SOHC and DOHC)

Bolts of fastening of a maslootrazhatelny plate

11

Bolts of fastening of a casing of the pump

14

Bolts of fastening of a cover of the pump

10

Engines of 3.5 l

Bolts of fastening of a maslootrazhatelny plate

11

Bolts of fastening of a casing of the pump

14

Bolts of fastening of a maslozabornik

18

Bolts of fastening of a cover of the pump

10

Cover (and) heads (ok) cylinders

Bolts of fastening of a cover (ек) heads (ok) cylinders

Engines of 1.5 l

1 ÷ 2

Engines of 1.6 l, 1.8 l, 2.0 l of DOHC and 2.4 l

2 ÷ 3

Engines of 2.0 l of SOHC

4 ÷ 5

Engines of 3.0 SOHC

9

Engines of 3.0 l of DOHC

4 ÷ 5

Engines of 3.5 l

3

Mechanism of a drive of valves

Bolts of fastening of yokes

Engines of 1.5 l, 1.8 l and 2.4 l

32

Engines of 1.6 l and 2.0 l of DOHC

29 ÷ 35

Engines of 3.5 l

25

Thermostat

Bolts of fastening of the thermostat

Engines of 1.8 l

22

Engines of 1.5 l, 1.6 l, 2.0 l of DOHC and 2.0 l of SOHC 1990 ÷ 1992 of вып.

17 ÷ 20

Engines of 2.0 l of SOHC of 1993 вып.

10 ÷ 15

Engines of 2.4 l

13

Engines of 3.0 l of SOHC, 3.0 l of DOHC and 3.5 l

17 ÷ 20

GRM drive

Engines of 1.5 l

Axial bolt

Models 1990 of ÷ 1994 вып.

25

Models 1995 of ÷ 2000 вып.

20 ÷ 27

Engines of 2.0 l of DOHC with a turbo-supercharging

Bolts of a tension roller of a belt of a drive of a balancing shaft

19

Bolt of a tension roller of a gas-distributing belt

48

Engines of 2.4 l

Bolts of a tension roller of a belt of a drive of a balancing shaft

20

Bolt of a tension roller of a gas-distributing belt

48

Engines of 3.0 l of SOHC

Lock bolt of a natyazhitel

29

Engines of 3.0 l of DOHC

Models 1992 of ÷ 1994 вып.

Lock bolt of a natyazhitel

10

Models 1995 of ÷ 1996 вып.

Lock bolt of a natyazhitel

24

Engines of 3.5 l

Lock bolt of a tension roller

48

Water pump

Bolts of fastening of the pump

Engines of 1.5 l and 1.8 l

24

Engines of 1.6 l and 2.0 l (SOHC and DOHC)

12 ÷ 15

Engines of 2.4 l

Bolts with marking <4>

14

Bolts with marking <7>

24

Engines of 3.0 l of SOHC, 3.0 l of DOHC and 3.5 l

24

* See also text of the Management.