The device, service, repair of Mitsubishi Galant (1990 — 2001) - Removal and installation of the steering pump//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
- Suspension bracket and steering
   Specifications
   Removal and installation of racks and screw springs of a forward suspension bracket
   Regenerative repair of rack-mount assemblies of a forward suspension bracket
   Check of a condition of the top spherical support of a forward suspension bracket (Galant model of 1994-1998 вып.)
   Removal and installation of the top levers of a forward suspension bracket (Galant model of 1994-1998 вып.)
   Check of a condition of the bottom spherical support of a forward suspension bracket
   Removal and installation of the bottom levers of a forward suspension bracket
   Removal and installation of the forward stabilizer of cross-section stability
   Removal and installation of rotary fists and assemblies of naves with wheel bearings (a forward suspension bracket)
   Removal and installation of back racks
   Regenerative repair of rack-mount assemblies of a back suspension bracket
   Removal and installation of the top managing directors of levers of a back suspension bracket
   Removal and installation of the bottom managing directors of levers of a back suspension bracket
   Removal and installation of longitudinal levers of a back suspension bracket
   Removal and installation of the back stabilizer of cross-section stability
   Adjustment of wheel bearings
   Removal and installation of stupichny assemblies
   Removal and installation of a steering wheel
   Removal and installation of the podrulevy combined switch
   Removal and installation of the switch of management by functioning of screen wipers
   Removal and installation of the cylinder of the lock of ignition
   Removal and installation of the switch of ignition
   Removal and installation of drafts of a steering drive
   Replacement of protective covers of assembly of the steering mechanism
   Removal and installation of the steering mechanism with a manual drive
   Removal and installation of the hydrostrengthened steering mechanism
   Removal and installation of the steering pump
   Air removal from a hydraulic path of system of strengthening of a wheel
   Removal and installation of wheel hairpins
   Wheels and tires - the general information
   Corners of installation of wheels
+ Body
+ Onboard electric equipment





Removal and installation of the steering pump

Details of installation of the steering pump on the Mirage models

1 — the Driving belt
2 — the Contact socket of electroconducting of the sensor switch of pressure
3 — the Soaking-up hose
4 — the Pressure head line
5 — the Sealing ring
6 — the Bolt
7 — the Bolt
8 — the Bolt
9 — the Pump
10 — the Assembly bracket
11 — the Rack of a basic arm
12 — the Basic arm
N — Replace

Details of installation of the forward steering pump on the Galant models for 1993 вып.

1 — the Contact socket of electroconducting of the sensor switch of pressure
2 — the Returnable hose
3 — the Soaking-up hose
4 — the Union of the pressure head line
5 — the Sealing ring
6 — the Driving belt
7 — the Pump
8 — the Basic arm
9 — Termozashchitny the screen (models for 1992 вып., SOHC)
10 — Hoses
11 — the Tank
12 — the Basic arm of the tank
N — Replace

Details of installation of the back steering pump on the Galant models for 1993 вып.

1 — the Submitting tube
2 — the Sealing ring
3 — the Back steering pump

4 — the Sealing ring
N — Replace


Details of installation of the steering pump on Galant models of 2.4/3.0 l since 1994 вып.

1 — the Driving belt
2 — the Contact socket of electroconducting of the sensor switch of pressure
3 — the Soaking-up hose
4 — the Pressure head line
5 — Sealing laying
6 — the Bolt

7 — the Bolt
8 — the Basic arm of the steering pump
9 — the Pump
10 — the Basic arm of the pump
N — Replace


Details of installation of the steering pump on the Diamante models

1 — the Driving belt
2 — the Soaking-up hose
3 — the Pressure head line

4 — the Contact socket of electroconducting of the sensor switch of pressure
5 — the Rack of a basic arm of the steering pump
6 — the Pump


Mirage models

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump on the Mirage models are shown on an illustration.
2. Disconnect from the tank of the steering pump a returnable hose and lower it in drain capacity.
3. Disconnect ignition system. Turning the engine, several times turn a steering wheel for the purpose of removal from a path of the remains of liquid.
4. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

5. Disconnect from a wall of the steering pump electroconducting of the sensor switch of pressure.
6. If the generator is located under the pump, cover it with a polyethylene film or rags for the purpose of protection against spilled oil.
7. Disconnect the pressure head line.
8. Remove belts of a drive of steering and water pumps.
9. Remove a pulley of the water pump.
10. Turn out fixing bolts and remove the steering pump from the basic arm.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place and tighten bolts of its fastening with demanded effort.
2. Establish a pulley of the water pump. Screw fixing bolts and tighten them with demanded effort (19 H • м).
3. Establish driving belts and adjust efforts of their tension (see. Head of Control and routine maintenance).
4. Having replaced sealing rings, connect the pressure head line, - track correctness of combination of landing labels. Tighten a nut of fastening of the pressure head line with demanded effort (18 H • м).
5. Connect the returnable line.
6. Connect electroconducting to the pressure sensor switch.
7. Fill in in the tank necessary amount of hydraulic liquid and pump over system.


The Galant models for 1993 вып.

Forward steering drive

Removal

 PERFORMANCE ORDER

1. Details of installation of the forward steering pump on the Galant models for 1993 вып. are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Disconnect from a wall of the steering pump electroconducting of the sensor switch of pressure.
4. If the generator is located under the pump, cover it with a polyethylene film or rags for the purpose of protection against spilled oil.
5. Disconnect the returnable line.
6. Uncover and lower from the tank hydraulic liquid through a returnable hose. If liquid is polluted, disconnect VV a wire of system of ignition and several times turn the engine for the purpose of removal of all liquid from a path.
7. Disconnect the pressure head line.
8. Remove a belt of a drive of the steering pump.
9. Turn out fixing bolts and remove the steering pump from the engine.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley with a driving belt and freely tighten fixing bolts.
2. Having replaced sealing rings, connect the pressure head line, - track correctness of combination of landing labels.
3. Connect the returnable line.
4. Connect electroconducting to the pressure sensor switch.
5. Tighten a nut of fastening of the pressure head line with demanded effort (18 H • м).
6. Adjust effort of a tension of a driving belt, then finally tighten bolts of fastening of the pump with demanded effort (35 ÷ 45 H • м).
7. Fill in in the tank necessary amount of hydraulic liquid and pump over system.


Back steering drive

Removal

 PERFORMANCE ORDER

1. Details of installation of the back steering pump on the Galant models for 1993 вып. are shown on an illustration.
2. To Poddomkratta the car also establish it on props.
3. Merge oil from a case of back differential.
4. Previously having put adjusting labels, remove the driveshaft.
5. Remove semi-axes of a drive of back wheels.
6. If necessary remove the central section of system of production of the fulfilled gases and exhaust silencer assembly.
7. Disconnect from the pump pressure head and returnable lines.
8. On big bolts of fastening of a bearing plate of differential can be навернуты самоконтрящиеся nuts before which otdavaniye assembly of the back bridge should be propped up in the middle a telezhechny jack.
9. Give nuts, then remove from a back part of the holder bearing plate (ы) and a square dynamic damper.
10. Lower the holder of differential and remove it from the car.
11. Turn out a fixing bolt and remove the steering pump from assembly of back differential.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the holder of differential and tighten bolts of its fastening with demanded effort (19 ÷ 28 H • м).
2. Get the holder of back differential on the regular place and screw bolts of a basic beam. Tighten new самоконтрящиеся nuts with demanded effort (100 ÷ 120 H • м: fastening bolts to the holder of the top bearing plate, 80 ÷ 100 H • м: fastening bolts to the holder of a bearing beam / a dynamic damper, 110 ÷ 130 H • м: bolts of fastening of a bearing beam).
3. Connect to the pump soaking-up and pressure head lines.
4. Replace lock rings on both semi-axes.
5. Establish the driveshaft and tighten elements of its fixture with demanded effort (30 ÷ 35 H • м).
6. Establish the central section and the exhaust silencer of system of production of the fulfilled gases.
7. Adjust effort of a tension of a driving belt of the pump and tighten adjusting bolts.
8. Connect a negative wire to the battery.
9. Lower the car on the earth, check horizontal position of its installation and fill in fresh oil in a case of back differential.
10. Fill in in system of hydrostrengthening of a wheel necessary amount of hydraulic liquid and pump over a path.


The Galant models since 1994 вып.

Models of 2.4 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump on the Galant models since 1994 вып. are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Weaken and remove a belt of a drive of the steering pump.
4. Disconnect from the pump electroconducting of the sensor switch of pressure.
5. If the generator is located under the pump, cover it with a polyethylene film or rags for the purpose of protection against spilled oil.
6. Disconnect the returnable line.
7. Uncover and lower from the tank hydraulic liquid through a returnable hose. If liquid is polluted, disconnect VV a wire of system of ignition and several times turn the engine for the purpose of removal of all liquid from a path.
8. Disconnect the pressure head line.
9. Turn out fixing bolts and remove the steering pump from the engine.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley with a driving belt and freely tighten fixing bolts.
2. Having replaced sealing rings, connect the pressure head line, - track correctness of combination of landing labels. Tighten the shtutserny socket with demanded effort (18 H • м).
3. Connect and fix a new collar the returnable line.
4. Connect electroconducting to the pressure sensor switch.
5. Adjust effort of a tension of a driving belt, then finally tighten bolts of fastening of the pump.
6. Connect a negative wire to the battery.
7. Fill in in the tank necessary amount of hydraulic liquid and pump over system.


Models of 3.0 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump see on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Disconnect the returnable line.
4. Uncover and lower from the tank hydraulic liquid through a returnable hose. If liquid is polluted, disconnect VV a wire of system of ignition and several times turn the engine for the purpose of removal of all liquid from a path.
5. Weaken and remove a belt of a drive of the steering pump.
6. Disconnect from the pump electroconducting of the sensor switch of pressure.
7. If the generator is located under the pump, cover it with a polyethylene film or rags for the purpose of protection against spilled oil.
8. Disconnect the pressure head line.
9. Turn out fixing bolts and remove the steering pump from the basic arm.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley with a driving belt and tighten fixing bolts with demanded effort (24 H • м).
2. Having replaced sealing rings, connect the pressure head line, - track correctness of combination of landing labels. Tighten a fixing nut with demanded effort (24 H • м), - do not forget to enclose a lock washer.
3. Connect and fix a new collar the returnable line.
4. Connect electroconducting to the pressure sensor switch.
5. Adjust effort of a tension of a driving belt, then finally tighten bolts of fastening of the pump.
6. Connect a negative wire to the battery.
7. Fill in in the tank necessary amount of hydraulic liquid and pump over system.


Diamante models

Forward steering drive

Removal

 PERFORMANCE ORDER

1. Details of installation of the steering pump on the Diamante models are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Disconnect the returnable line.
4. Uncover and lower from the tank hydraulic liquid through a returnable hose. If liquid is polluted, disconnect VV a wire of system of ignition and several times turn the engine for the purpose of removal of all liquid from a path.
5. Weaken and remove a belt of a drive of the steering pump.
6. Disconnect from the pump electroconducting of the sensor switch of pressure.
7. If the generator is located under the pump, cover it with a polyethylene film or rags for the purpose of protection against spilled oil.
8. Disconnect the pressure head line.
9. Turn out fixing bolts and remove the steering pump from the basic arm.


Installation

 PERFORMANCE ORDER

1. Establish the pump on the regular place, throw a pulley with a driving belt and tighten fixing bolts with demanded effort (24 H • м).
2. Having replaced sealing rings, connect the pressure head line, - track correctness of combination of landing labels. Tighten a fixing nut with demanded effort (24 H • м), - do not forget to enclose a lock washer.
3. Connect and fix a new collar the returnable line.
4. Connect electroconducting to the pressure sensor switch.
5. Adjust effort of a tension of a driving belt, then finally tighten bolts of fastening of the pump.
6. Connect a negative wire to the battery.
7. Fill in in the tank necessary amount of hydraulic liquid and pump over system.


Back steering drive

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Merge hydraulic liquid of system of strengthening of a wheel.
3. Remove the thermofilter of the back steering pump from the party of differential turned to the engine on transmission.
4. Disconnect from the pump the pressure head line.
5. Disconnect from the pump soaking-up line.
6. Turn out fixing bolts and remove the steering pump from transmission.


Installation

 PERFORMANCE ORDER

1. Installation is made upside-down. Track, that fixing bolts were tightened with demanded effort (24 H • м).
2. In summary fill in in system of hydrostrengthening of a wheel necessary amount of hydraulic liquid and pump over a path.