Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
- Engine
   - Removal/installation of the power unit, dismantle of components
      General information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblies of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and turbokompressor installation
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and installation of the pallet of a case of the engine
      Removal and installation of the oil pump
      Removal and installation of a damper of krutilny fluctuations of a cranked shaft
      Removal and installation of a cover of a drive of GRM and gas-distributing belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and flywheel installation / driving disk
   + Regenerative repair of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of assemblies of a drive of valves

Components of assembly of a drive of valves of engines of 1.5 l

1 — the Branch pipe сапуна
2 — PCV Hose
3 — the Cover of a head of cylinders
4 — Sealing laying
5 — the Epiploon
6 — Assembly of a drive of valves
7 — Assembly of a drive of valves
8 — Yokes of D
9 — the Wavy washer
10 — Remote plugs
11 — Yokes With
12 — the Axis of yokes of a drive of final valves
13 — Yokes In

14 — Springs of yokes
15 — Yokes And
16 — the Axis of yokes of a drive of inlet valves
17 — the Adjusting screw
18 — the Nut
19 — the Camshaft

N replace


Components of assembly of a drive of valves of engines of 1.8 l

1 — the Branch pipe сапуна
2 — PCV Hose
3 — the Cover of a head of cylinders
4 — Sealing laying
5 — the Epiploon
6 — the Epiploon
7 — Assembly of a drive of valves
8 — Assembly of a drive of valves
9 — Springs of an axis of yokes
10 — Yokes And

11 — Yokes In
12 — the Axis of yokes of a drive of inlet valves
13 — the Adjusting screw
14 — the Nut
15 — Yokes With
16 — the Axis of yokes of a drive of final valves
17 — the Adjusting screw
18 — the Nut
19 — the Camshaft


Components of assembly of a drive of valves of SOHC engines of 2.0 l

1 — the Branch pipe сапуна
2 — PCV Hose
3 — Laying
4 — the Sealing plug
5 — the Cover of a head of cylinders
6 — Sealing laying
7 — Semi-ring consolidations
8 — Assembly of a drive of valves
9 — the Cover of the back bearing
10 — the Yoke of D
11 — Springs
12 — the Yoke of D
13 — a bearing No. 4 Cover
14 — the Yoke With
15 — the Yoke With
16 — the Spring
17 — a bearing No. 3 Cover

18 — the Yoke of D
19 — the Spring
20 — the Yoke of D
21 — a bearing No. 2 Cover
22 — the Yoke With
23 — the Yoke With
24 — the Spring
25 — the Wavy washer
26 — the Right axis of yokes
27 — the Left axis of yokes
28 — the Cover of the forward bearing
29 — the Hydroproof-reader of a klapanny gap
30 — the Epiploon
31 — the Camshaft



Components of assembly of a drive of valves of engines of 2.4 l

1 — the Branch pipe сапуна
2 — PCV Hose
3 — the Cover of a jellied mouth of impellent oil
4 — the Cover of a head of cylinders
5 — Sealing laying
6 — the Epiploon
7 — the Epiploon
8 — Assembly of a drive of valves
9 — Assembly of a drive of valves
10 — Springs
11 — Yokes And
12 — Yokes In

13 — the Axis of yokes of a drive of inlet valves
14 — the Hydroproof-reader of a klapanny gap
15 — Yokes With
16 — the Axis of yokes of a drive of final valves
17 — the Hydroproof-reader of a klapanny gap
18 — the Camshaft
N — Replace


Components of assembly of a drive of valves of engines of 3.0 l of SOHC

13 — a bearing Cover
14 — the Yoke
15 — the Spring
16 — the Yoke
17 — the Spring
18 — a bearing No. 3 Cover
19 — the Yoke
20 — the Spring
21 — the Yoke
22 — the Spring

23 — a bearing No. 2 Cover
24 — the Yoke
25 — the Spring
26 — the Yoke
27 — the Spring
28 — the Axis of yokes
29 — the Axis of yokes
30 — a bearing No. 1 Cover


Components of assembly of a drive of valves of engines of 3.5 l of DOHC

1 — the Cover of a head of cylinders
2 — Sealing laying
3 — the Sealing plug
4 — a camshaft Epiploon
5 — Assembly of a drive of valves
6 — Assembly of a drive of valves
7 — Springs
8 — Yokes And
9 — Yokes In

10 — the Axis of yokes
11 — the Hydroproof-reader of a klapanny gap
12 — Yokes With
13 — the Axis of yokes
14 — the Hydroproof-reader of a klapanny gap
15 — the Persistent plate
16 — the Sealing ring
17 — the Camshaft


Engines of 1.5 l and 1.8 l

Removal


 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. On models of 1.8 l mark and disconnect wire VV from spark plugs.
3. Disconnect a gas cable, a branch pipe сапуна and the PCV valve with the hose brought to it.
4. Uncover heads of cylinders (see. Section Removal and installation of a cover of a head of cylinders). The design of assembly of a drive of valves is presented on illustrations.
5. In stages evenly weaken fixture and take from the axis engine with the yokes put on them.
6. If there is a need for removal of yokes from axes, take care of possibility of the organized storage of components (at assembly they should be established strictly on the former places).


Installation

 PERFORMANCE ORDER

1. Grease axes of yokes with pure impellent oil and plant on them yokes and springs (it is strict on the former places).
2. Establish assemblies of axes with yokes in the engine and tighten bolts of their fastening with demanded effort (32 H • м).
3. Check correctness of adjustment of klapanny gaps, in case of need make the corresponding adjustment, then establish a cover of a head of cylinders and tighten bolts of its fastening with demanded effort (1.8 H • m - for engines of 1.5 l and 3.3 H • m - for engines of 1.8 l).
4. If removed, connect VV electroconducting to spark plugs.
5. Restore initial connection of a cable of gas, a branch pipe сапуна and PCV hose.
6. Connect a negative wire to the battery.


Engines of 2.0 l of SOHC

Removal

 PERFORMANCE ORDER

1. On these engines of a yoke of a drive of valves are equipped with hydraulic pushers. In case of need the pusher can be taken from the landing nest in a yoke. Originators of the real Management recommend to make replacement of all pushers and hydroproof-readers of klapanny gaps at the same time. The design of assembly of a drive of valves is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Uncover heads of cylinders.
4. Mark position of the case of the distributor of ignition in relation to a head of cylinders. Remove the distributor.
5. Remove a gas-distributing belt.
6. Moving from the center outside in evenly in stages a diagonal order release fixture of covers of bearings of a camshaft.
7. Take axes of yokes with the yokes put on them assembled with covers of bearings, - remember that at assembly all components should be established strictly on the former places and in the former provisions!
8. Make dismantle of assembly of a drive of valves, - begin with removal of a cover of the back bearing, then pass serially from one component to another.
9. Check a condition and freedom of rotation of rollers of yokes, estimate degree of wear of internal walls of nests under landing of pushers. In case of need make replacement of yokes.


Installation

 PERFORMANCE ORDER

1. Slightly grease back edges of covers of face bearings.
2. Enclose assemblies in a cover of the forward bearing (risks of axes up). Screw, but do not tighten while an adjusting bolt.
3. Screw bolts of covers of the remained bearings and evenly tighten them with demanded effort (20 H • м). Remove holders of hydroproof-readers of klapanny gaps.
4. Establish a gas-distributing belt.
5. Establish into place the ignition distributor, - track for correctness of combination of the landing labels put in the course of dismantle.
6. Remove the adaptations fixing assemblies of hydroproof-readers.
7. Establish into place a cover of a head of cylinders, - do not forget to replace laying and semi-ring consolidations.
8. Connect a negative wire to the battery.
9. Start the engine and check correctness of installation of a corner of an advancing of ignition, in case of need make the corresponding adjustment (see. Head of Control and routine maintenance).

Engines of 1.6 l and 2.0 l of DOHC (with a turbo-supercharging and without a turbo-supercharging)

Components of assembly of a drive of valves of engines of 1.6 l and 2.0 l of DOHC

1 — the Cover of the back bearing
2 — the Cover of the forward bearing
3 — a camshaft Epiploon
4 — a bearing No. 5 Cover
5 — a bearing No. 2 Cover
6 — a bearing No. 4 Cover

7 — a bearing No. 3 Cover
8 — the Camshaft
9 — the Yoke
10 — the Hydroproof-reader of a klapanny gap
11 — the Case of a masloraspredelitel


Removal

 PERFORMANCE ORDER

1. The design of a drive of the klapanny mechanism for engines of 1.6 l and 2.0 l of DOHC is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Uncover heads of cylinders and sealing laying (the last is subject to replacement without fail).
4. Establish adaptations for fixing of hydroproof-readers of klapanny gaps (MD998443 or equivalent to them).
5. In stages evenly weaken and turn out clamping bolts of fixing of assembly of a drive of valves and take the last from the engine. In case of need dismantle of assembly take care of a possibility of the organized storage of removed components.
6. Check a condition and freedom of rotation of rollers of yokes, estimate degree of wear of internal walls of nests under landing of pushers. In case of need make replacement of all set of yokes.


Installation

 PERFORMANCE ORDER

1. Previously having greased components mount assembly of a drive of valves, having established on the regular places of a yoke and a spring.
2. Establish assembly on the engine and in stages evenly tighten fixing bolts with demanded effort (29 ÷ 35 H • м).
3. Remove the adaptations used for fixing of hydroproof-readers.
4. Establish into place a cover of a head of cylinders (do not forget to replace sealing laying).
5. Connect a negative wire to the battery.

Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. The design of a drive of the klapanny mechanism for engines of 2.4 l is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Liberate from fixing clamps and take aside a gas cable.
4. Remove an air inlet sleeve.
5. Disconnect a branch pipe сапуна and PCV hose.
6. Disconnect wire VV from spark plugs.
7. Uncover heads of cylinders with sealing laying.

8. Establish adaptations for fixing of hydroproof-readers of klapanny gaps (MD998443 or equivalent to them).

9. In stages evenly weaken and turn out clamping bolts of fixing of assembly of a drive of valves and take the last from the engine. In case of need dismantle of assembly take care of a possibility of the organized storage of removed components.
10. Check a condition and freedom of rotation of rollers of yokes, estimate degree of wear of internal walls of nests under landing of pushers. In case of need make replacement of all set of yokes.


Installation

 PERFORMANCE ORDER

1. Ship assemblies of hydroproof-readers of klapanny gaps in pure diesel fuel and make their filling, having completely removed air: by means of a wire four-five times move up-down a plunzher, at the same time slightly pressing a control ball (repeat procedure for each of pushers).
2. Plant pushers everyone in the yoke and fix them by means of the special adaptation.
3. Grease axes with pure impellent oil and plant on them yokes.
4. Temporarily tighten bolts of fastening of axes so that yokes of all inlet valves did not press the last.

5. From above plant springs of axes, having placed them under the correct corners to a cap. Plant springs before installation of assembly of a drive of final valves.

6. Lay in the engine assembly of a drive of final valves, screw and evenly, in stages tighten bolts of its fastening with demanded effort (32 H • м).
7. Remove fixing assemblies of hydroproof-readers of the adaptation.
8. Establish into place a cover of a head of cylinders and tighten bolts of its fastening with effort of 3 H • m.
9. Connect wire VV to spark plugs.
10. Connect to a cover of a head of cylinders a hose of PCV and a branch pipe сапуна.
11. Establish into place an air inlet sleeve.
12. Restore initial laying and connection of a cable of gas.
13. Connect a negative wire to the battery.


Engines of 3.0 l of SOHC

Removal


 PERFORMANCE ORDER

1. On these engines of a yoke of a drive of valves are also equipped by hydraulic proof-readers.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Uncover heads of cylinders.
4. Establish adaptations for fixing of hydroproof-readers of klapanny gaps (MD998443 or equivalent to them).
5. In stages evenly weaken and turn out clamping bolts of fixing of assembly of a drive of valves and take the last from the engine. In case of need dismantle of assembly take care of a possibility of the organized storage of removed components.
6. Uncover the back bearing of a camshaft, then remove from an axis of a yoke of a drive of valves, a spring and a washer, - track organization of warehousing of removed components.
7. Estimate a condition and degree of wear of components, in case of need make replacement of all set of yokes.


Installation

 PERFORMANCE ORDER

1. Ship assemblies of hydroproof-readers of klapanny gaps in pure diesel fuel and make their filling, having completely removed air: by means of a wire four-five times move up-down a plunzher, at the same time slightly pressing a control ball (repeat procedure for each of pushers).
2. Plant pushers everyone in the yoke and fix them by means of the special adaptation.
3. Grease axes with pure impellent oil and plant on them yokes.
4. Lay assembly of a drive of valves in a head of cylinders.
5. Slightly grease with hermetic back edges of covers of face bearings.

6. Make sure that axes of yokes are developed by risks up, then establish covers of bearings (track correctness of their orientation), screw and in stages evenly tighten with demanded effort (20 H • м) bolts of their fastening.

7. Remove fixing assemblies of hydroproof-readers of the adaptation.
8. Establish into place a cover of a head of cylinders.
9. Connect a negative wire to the battery.


Engines of 3.0 l of DOHC

Remember that gasoline is extremely inflammable liquid! At work with components of a power supply system observe all taken measures of fire safety. Do not smoke! Do not come nearer to a venue of works with open fire or unprotected by the lamp shade carrying! Do not make system service in the rooms equipped with working at natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to allow fuel hits on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilled fuel and do not put the rags impregnated with a fuels and lubricants near sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before starting a detachment of fuel lines, dump residual pressure in system. At service of components of a power supply system put on goggles. Constantly hold near at hand the class B fire extinguisher!


Removal

 PERFORMANCE ORDER

1. On these engines of a yoke of a drive of valves are planted directly under a camshaft and lean one end on end faces of cores of valves, another - on assemblies of hydroproof-readers.

2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Uncover a drive of GRM and a gas-distributing belt (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
4. Remove the central cover, a branch pipe сапуна and PCV hose. Disconnect VV of a wire of spark plugs.
5. Uncover heads of cylinders.
6. Remove a rack of the case of a throttle, cogwheels and epiploons of both camshafts.
7. Remove from the back party of a camshaft the sensor of provision of a camshaft (SMR) with a nozzle.
8. Remove inlet and final camshafts.
9. Remove yokes of a drive of valves and hydroproof-readers, estimate degree of wear of components, in case of need make replacement of all set.


Installation

 PERFORMANCE ORDER

1. Ship assemblies of hydroproof-readers of klapanny gaps in pure diesel fuel and make their filling, having completely removed air: by means of a wire four-five times move up-down a plunzher, at the same time slightly pressing a control ball (repeat procedure for each of pushers).
2. Grease hydroproof-readers of klapanny gaps and establish them on the seats in a head of cylinders.
3. Grease camshafts and lay them in a head of cylinders.
4. Establish covers of bearings, screw fixing bolts and tighten them evenly in two-three receptions. Covers of the 2nd, 3rd and 4th bearings are equipped with the marking put in their forward part, - track, that labels were combined with the reciprocal labels put on a surface of a head. On covers of an inlet shaft labels in the form of a letter of I, final - E.Prosledite also behind correctness of landing of yokes on assemblies of hydroproof-readers and shafts of cores of valves are beaten out. Bolts of covers of forward and back bearings are tightened with effort of 20 H • m, central - 11 H • m.
5. Establish epiploons of camshafts, previously having greased them with pure impellent oil.
6. Establish a gas-distributing belt (see. The section Removal and installation of a cover of a drive of GRM and a gas-distributing belt), a cover of a head of cylinders and all other components acting in film for the purpose of ensuring access.
7. Connect a negative wire to the battery, start the engine and check it on existence of signs of development of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. The design of a drive of valves used on these engines is presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Uncover heads of cylinders.
4. Special clips fix assemblies of hydroproof-readers of klapanny gaps in yokes, then release (but do not turn out) bolts of covers of bearings.
5. Remove axes of yokes assembled with yokes and covers of bearings.
6. Estimate degree of wear of components, in case of need make replacement.


Installation

 PERFORMANCE ORDER

1. Establish assembly of a drive of valves with covers of bearings. Tighten fixing bolts with demanded effort (31 H • м).
2. Remove the clips, fixing hydroproof-readers in nests of yokes.
3. Establish a cover of a head of cylinders (do not forget to replace sealing laying).
4. Connect a negative wire to the battery.