Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
- Engine
   - Removal/installation of the power unit, dismantle of components
      General information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblies of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and turbokompressor installation
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and installation of the pallet of a case of the engine
      Removal and installation of the oil pump
      Removal and installation of a damper of krutilny fluctuations of a cranked shaft
      Removal and installation of a cover of a drive of GRM and gas-distributing belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and flywheel installation / driving disk
   + Regenerative repair of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a cover of a head of cylinders

Except engines of 3.0 l (SOHC and DOHC) and 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. In case of need remove an air inlet sleeve.

3. In case of need liberate from intermediate clamps a cable of a drive of a butterfly valve.

4. At the corresponding complete set disconnect from a cover of a head of cylinders a ventilating branch pipe.

5. Remove from a cover the PCV valve with the hose connected to it.

6. On models of 1.6 l and 2.6 l (DOHC) remove a protective cover of a plait of VV of electroconducting.
7. Mark and disconnect from spark plugs of VV of a wire, take aside a plait of wires with separators.

8. Give three fixing bolts and remove the top cover of a gas-distributing belt.

9. Moving outside inside, turn out bolts of fastening of a cover of a head of cylinders.

10. Uncover a head of cylinders and separate from it sealing laying.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of a cover and a head of cylinders.
2. Establish on a cover of a head of cylinders a new sealing laying/rings (depending on a complete set).
3. Lay a cover on a head of cylinders, screw and, moving from the center to edges, tighten fixing bolts with demanded effort (see. Specifications).
4. Connect to a cover of a head of cylinders a branch pipe сапуна.
5. Establish on the regular place a plait of VV of electroconducting with dividing arms (separators), connect wires to spark plugs.
6. On models of 1.6 l and 2.0 l (DOHC) establish into place a protective cover of a plait of VV of electroconducting.
7. Establish on the regular place an air inlet.
8. Connect a negative wire to the battery.
9. Start the engine and check it on serviceability of functioning and existence of signs of development of leaks from under a cover of a head of cylinders.


Engines of 3.0 l and 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove the top section of the inlet pipeline (see. Section Removal and installation of the inlet pipeline).
3. On models of 3.0 l of DOHC remove a protective cover of a plait of VV of electroconducting.
4. Disconnect wire VV from spark plugs.
5. Disconnect tubes of system of ventilation of a case from covers of both heads of cylinders.
6. Give fixing nuts of clamps and disconnect a plait of electroconducting of the engine from covers of both heads. Shift plaits aside.
7. Turn out bolts and hairpins of fastening of covers of heads of cylinders.
8. Remove both covers.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out an interfaced surface of heads of cylinders and their covers.
2. Establish on covers new sealing laying.
3. Lay covers on heads of cylinders (everyone on the).

4. Screw fixing bolts and hairpins and, in strictly certain order, tighten them with demanded effort (see. Specifications).

5. Lay on a place a plait of electroconducting of the engine and tighten fixture of intermediate clamps.
6. Connect to covers of heads of cylinders branch pipes of system of ventilation of a case.
7. Establish into place separators of VV of electroconducting, connect wire VV to spark plugs.
8. On engines of 3.0 l of DOHC establish into place a protective cover of a plait of VV of electroconducting.
9. Establish the top section of the inlet pipeline (see. Section Removal and installation of the inlet pipeline).
10. Connect a negative wire to the battery.
11. Start the engine and check it on serviceability of functioning and existence of signs of development of leaks from under covers of heads of cylinders.