Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
- Engine
   - Removal/installation of the power unit, dismantle of components
      General information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblies of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and turbokompressor installation
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and installation of the pallet of a case of the engine
      Removal and installation of the oil pump
      Removal and installation of a damper of krutilny fluctuations of a cranked shaft
      Removal and installation of a cover of a drive of GRM and gas-distributing belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and flywheel installation / driving disk
   + Regenerative repair of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a cover of a drive of GRM and gas-distributing belt

Details of installation of a cover and components of a drive of GRM on models of 1.5 l of 1990 ÷ 1994 вып.

1 — the Driving belt
2 — the Pulley of the steering pump
3 — the Pulley of the water pump
4 — the Basic arm of the generator
5 — the Generator
6 — the Central bolt of a pulley of a cranked shaft
7 — the Washer
8 — the Pulley of a cranked shaft
9 — Dempferny a pulley
10 — the Top section of a forward cover

11 — the Bottom section of a forward cover
12 — the Gas-distributing belt
13 — the Cogwheel of a cranked shaft
14 — the Flange
15 — the Remote plug of a natyazhitel
16 — the Spring of a natyazhitel
17 — Natyazhitel
18 — the Bolt
19 — a camshaft Cogwheel


Arrangement of adjusting labels of a balancing shaft on models of 2.4 l

1 — the Cogwheel of a balancing shaft
2 — the Tense party of a belt

3 — the Adjusting label
4 — the Cogwheel In a cranked shaft


Details of installation of a cover and components of a drive of GRM on models of 3.0 l (SOHC) 1990 ÷ 1994 of вып.

1 — the Arm of a support of a suspension bracket of the power unit
2 — the Bolt
3 — the Washer
4 — the Pulley of a cranked shaft
5 — an access Cover
6 — the Right top section of a forward cover of a drive of GRM
7 — the Cover
8 — the Left top section of a cover of a lobby of a drive of GRM
9 — the Bottom section of a forward cover of a drive of GRM
10 — the Flange

11 — the Lock bolt
12 — Natyazhitel
13 — the Spring of a natyazhitel
14 — the Gas-distributing belt
15 — the Cogwheel of a cranked shaft
16 — the Bolt
17 — a camshaft Cogwheel
18 — the Left section of a back cover of a drive of GRM
19 — the Right section of a back cover of a drive of GRM


Arrangement of adjusting labels of cogwheels of a drive of GRM for models of 3.0 l (SOHC) 1992 ÷ 1994 of вып.

1 — the Adjusting label
2 — the Index on a back cover or a basic arm of the generator
3 — the Adjusting label on a cover
4 — the Pulley of the water pump
5 — the Adjusting label
6 — the Cogwheel of the right camshaft
7 — the Cogwheel of the left camshaft

8 — the Tense party of a belt
9 — Natyazhitel
10 — the Adjusting label on a forward casing
11 — the Spring of a natyazhitel
12 — the Cogwheel of a cranked shaft
13 — the Adjusting label


Arrangement of adjusting labels of cogwheels of a drive of GRM on the Diamante 1995 ÷ 1996 models of вып., 3.0 l of SOHC equipped with the engine (6G72)

1 — Adjusting labels on a drive cover
2 — the Driving roller of the water pump
3 — the Cogwheel of the right camshaft
4 — Natyazhitel of a belt
5 — the Spring of a natyazhitel

6 — the Cogwheel of the left camshaft
7 — the Cogwheel of a cranked shaft
8 — Adjusting labels


Arrangement of adjusting labels of cogwheels of a drive of GRM on Mitsubishi 1992 cars of ÷ 1994 вып., 3.0 l of DOHC equipped with the engine

1 — Adjusting labels on a cover of the right head of cylinders
2 — a camshaft Cogwheel
3 — the Driving roller of the water pump
4 — Adjusting labels on a cover of the left head of cylinders
5 — Adjusting labels
6 — Adjusting labels

7 — the Automatic natyazhitel
8 — the Intermediate roller
9 — the Roller of a natyazhitel
10 — the Adjusting label on the case of the oil pump
11 — the Cogwheel of a cranked shaft
12 — the Adjusting label


Arrangement of adjusting labels of cogwheels of a drive of GRM on the Diamante 1995 and 1996 models of вып., 3.0 l of DOHC equipped with the engine (6G72)

1 — Adjusting labels on a cover of the right head of cylinders
2 — a camshaft Cogwheel
3 — the Driving roller of the water pump
4 — Adjusting labels on a cover of the left head of cylinders
5 — Adjusting labels
6 — Adjusting labels

7 — the Automatic natyazhitel
8 — the Intermediate roller
9 — the Roller of a natyazhitel
10 — the Adjusting label on the case of the oil pump
11 — the Cogwheel of a cranked shaft
12 — the Adjusting label


The description of procedure of service of a gas-distributing belt is provided in Head of Control and routine maintenance.


Engines of 1.5 l

Models 1990 of ÷ 1994 вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of a cover and components of a drive of GRM on models of 1.5 l of 1990 ÷ 1994 вып. are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove elements of protection of a case.
4. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone). Remove belts of a drive of auxiliary units.
5. In case of need remove a broad tank of system of cooling.
6. Slightly raise the engine on a jack and remove an arm of a forward support of the power unit. Remove arms of a natyazhitel and pulleys of the water pump and a cranked shaft.
7. Turn out fixing screws and remove the top and bottom sections of a forward cover of a drive of GRM.
8. With chalk or paint mark the direction of rotation of a gas-distributing belt, weaken a natyazhitel and remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM!

9. Remove the remote plug, a spring and assembly of a natyazhitel.
10. Attentively examine a belt from all directions on existence of cracks, attritions, traces of pollution by oil and other defects. Manually estimate freedom of rotation of a tension roller.


Installation

 PERFORMANCE ORDER

1. Establish on the engine block assembly of a natyazhitel with a spring and the remote plug.

2. Achieve the correct combination of adjusting labels of cogwheels of distributive and cranked shaft that should guarantee engine reduction in the provision VMT of the end of a step of compression of the piston of the first cylinder.

3. Holding the relevant party of a belt tense, put on it cogwheels of distributive and cranked shaft.
4. For a tension of a belt make a camshaft cogwheel effort in the direction counter-clockwise and make sure of correctness of combination of adjusting labels.
5. Release axial and lock bolts of a natyazhitel, - the weak point of a belt should get out at the expense of a natyazhitel of effort developed by a spring.
6. Tighten at first lock, then axial bolts of a natyazhitel.

The tightening of an axial bolt the first can lead to deployment of a natyazhitel and, respectively, weakening of a belt!

7. Turn a cranked shaft clockwise. Weaken at first axial, then lock bolts of a natyazhitel, having allowed a spring to choose the remained weak point of a belt. Again tighten bolts in the corresponding order (see above), - this time with demanded effort (20 ÷ 27 H • м).
8. Check correctness of effort of a tension of a belt for what, holding a tension roller, press direct run of a belt in the middle a thumb, - by firm pressing the belt should cave in on the size approximately equal 1/4 sizes of a head of a lock bolt (see in the same place).

Remember that pulling of a belt can lead to emergence of a howling sound at operation of the engine!

9. Establish to the place of a cover of a drive of GRM and all other components acting in film for the purpose of ensuring access.
10. Connect a negative wire to the battery.


Models 1995 of ÷ 2000 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove elements of protection of a case.
3. Having turned the engine clockwise, bring it into the provision VMT of the end of a step of compression of the piston of the first cylinder.
4. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone). Remove a clamp To/in, an arm of a forward support of the power unit and belts of a drive of auxiliary units.
5. Remove a pulley of a cranked shaft.
6. Turn out fixing screws and remove the top and bottom sections of a forward cover of a drive of GRM.
7. With chalk or paint mark the direction of rotation of a gas-distributing belt. Weaken a natyazhitel and fix it in this situation.
8. Remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM!

9. In case of need remove the remote plug, a spring and assembly of a natyazhitel.
10. Attentively examine a belt from all directions on existence of cracks, attritions, traces of pollution by oil and other defects. Manually estimate freedom of rotation of a tension roller.
11. Establish on the engine block assembly of a natyazhitel with a spring and the remote plug.

12. Achieve the correct combination of adjusting labels of cogwheels of distributive and cranked shaft that should guarantee engine reduction in the provision VMT of the end of a step of compression of the piston of the first cylinder.

13. Holding the relevant party of a belt tense, put on it cogwheels of distributive and cranked shaft.
14. For a tension of a belt make a camshaft cogwheel effort in the direction counter-clockwise and make sure of correctness of combination of adjusting labels.
15. Release axial and lock bolts of a natyazhitel, - the weak point of a belt should get out at the expense of a natyazhitel of effort developed by a spring.
16. Tighten at first lock, then axial bolts of a natyazhitel.

The tightening of an axial bolt the first can lead to deployment of a natyazhitel and, respectively, weakening of a belt!

17. Turn a cranked shaft clockwise. Weaken at first axial, then lock bolts of a natyazhitel, having allowed a spring to choose the remained weak point of a belt. Again tighten bolts in the corresponding order (see above), - this time with demanded effort (24 H • м).
18. Establish to the place of a cover of a drive of GRM, screw fixing bolts and tighten them with demanded effort (10 ÷ 11 H • м).
19. Establish all other components acting in film for the purpose of ensuring access.
20. Connect a negative wire to the battery.


Engines of 1.6 l and 2.0 l of DOHC without a turbo-supercharging

On engines of 1.6 l balancing shaft are absent, - the corresponding points of the instruction should be lowered.


Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove elements of protection of a case.
3. In case of need remove a broad tank of system of cooling.
4. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone) and remove an arm of a support of the power unit.
5. Remove belts of a drive of auxiliary units, arms of a natyazhitel and pulleys water наоса and a cranked shaft.
6. Turn out fixing screws and remove the top and bottom sections of a forward cover of a drive of GRM.

7. Having turned the engine clockwise, bring it into the provision VMT of the end of a step of compression of the piston of the first cylinder, - cogwheels of camshafts should be developed by landing pins up (adjusting labels will appear at level of an interfaced surface of a head of cylinders). With chalk or paint mark the direction of rotation of a gas-distributing belt.

8. Remove an automatic natyazhitel and an external gear (gas-distributing) belt.
9. Remove a roller and the lever of a natyazhitel, an intermediate roller, a cogwheel of the oil pump, a special washer, a flange and the remote plug.
10. Remove an internal natyazhitel of an internal gear belt of a drive of a balancing shaft. Afterwards remove a belt.


Installation

 PERFORMANCE ORDER

1. Achieve the correct combination of adjusting labels of cogwheels of cranked and balancing shaft, then establish a gear belt of a drive of a balancing shaft (internal).
2. Holding a natyazhitel fingers, press a belt on the center, having completely chosen a weak point, then tighten a bolt of a natyazhitel.
3. Check correctness of adjustment of a tension of a belt: at firm pressing an average part of the longest run the size of a deflection should make about 5 ÷ 7 mm. In case of need repeat adjustment.
4. Plant on a pin of a cranked shaft a flange, a cogwheel of a gas-distributing belt and a washer.

The flange is established from a cogwheel of an internal gear belt. Screw a fixing bolt and tighten it with demanded effort (110 ÷ 130 H • м).

5. For installation of a cogwheel of the oil pump enter a krestovy screw-driver with a sting in diameter of 8 mm into a special opening in the left wall of the block of cylinders (previously take a cap). Having blocked a screw-driver a balancing shaft, tighten a fixing nut with demanded effort (50 ÷ 60 H • м).
6. By means of the rozhkovy key which has been put on on лыски, provided between necks of the 2nd and 3rd bearings, fix a camshaft from a provorachivaniye and tighten a bolt of fastening of its cogwheel with demanded effort (80 ÷ 100 H • м).

If лыски between necks of the specified bearings are absent, the cogwheel can be blocked by means of a bifurcate key.

7. Carefully wring out inside a rod of an automatic natyazhitel so that the adjusting opening in it was combined with an opening the block of cylinders. For fixing of a rod pass in an opening a wire.
8. Plant a roller on the lever of a natyazhitel. Achieve, that the shtiftovy opening in an axis of a tension roller appeared to the left of the central bolt and manually tighten the last.
9. At installation of a gas-distributing belt develop cogwheels of camshafts landing pins up and adjusting labels to each other (labels should appear at level of an interfaced surface of a head).

At an otpuskaniye of a cogwheel of a final camshaft it will be developed on one tooth counter-clockwise that it is necessary to take into consideration when landing belt!


On cogwheels of camshafts it is provided after the sensor switch adjusting labels. At installation of a wheel of a final shaft it is necessary to be guided by a label located on the right at the top provision of a pin, at installation of a wheel of an inlet shaft, - on a label located at the left (a pin also above).

10. Achieve the correct combination of adjusting labels of cogwheels of a cranked shaft and the oil pump.
11. Take a cap and pass in an opening in a wall of the block of cylinders a krestovy screw-driver with a sting in diameter of 8 mm, - if the screw-driver is entered approximately on 60 mm, therefore, the balancing shaft occupies the correct situation. If it is possible to enter a screw-driver not more deeply than on 20 ÷ 25 mm, turn a cogwheel of the oil pump on one complete revolution and repeat attempt. Leave a screw-driver entered into an opening.

Violation of correctness of provision of a balancing shaft is fraught with development of vibrations at operation of the engine.

12. Throw with a gear belt a cogwheel of an inlet camshaft and fix it two spring clips.
13. Get a belt on a cogwheel of a final camshaft, - by means of two keys achieve the correct combination of adjusting labels. For belt fixing again use pair of clips.
14. Fill a belt under an intermediate roller, then pull it on cogwheels of the oil pump and a cranked shaft, having in summary filled under a roller of a natyazhitel. Remove clips.
15. Develop a natyazhitel clockwise and tighten the central bolt. Make sure in correctness of combination of adjusting labels.
16. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it to a starting position, having achieved demanded combination of all adjusting labels, the engine should appear in the provision VMT of the end of a step of compression of the piston of the first cylinder.
17 Release the central bolt, then by means of the MD998738 tool and a dinamometrichesky key create on a natyazhitel a torque of 2.6 ÷ 2.8 H • m and again tighten a bolt.
18 Screw the special tool in an arm of the left support of the power unit so that it nestled on the lever of a natyazhitel. Screw the tool a little more and take a wire, fixing an automatic natyazhitel. Remove the special tool.
19 Turn a cranked shaft on two complete revolutions clockwise, let's to components take seat within about 15 minutes, then measure size of a vystupaniye of an automatic natyazhitel (distance between the lever of a natyazhitel and the case of an automatic natyazhitel). Demanded value makes 3.8 ÷ 4.5 mm. In case of need repeat adjustment.
20 If adjustment of a tension of a gas-distributing belt is made on the engine established on the car, to make measurement of the specified gap it is not obviously possible. In such situation it is necessary to resort to an alternative method:

· Screw the MD998738 tool, having pressed it an end face to the lever of a natyazhitel;
· Screw the tool a little more, utaplivy a pusher of a natyazhitel, count quantity of turns of the tool demanded in order that the lever of a natyazhitel nestled on the case of an automatic natyazhitel, - the nominal rate makes 2.5 ÷ 3 turn;
· Establish a rubber cap in a back cover of a drive of GRM.
21 Establish sections of a forward cover and the other components which were acting in film for the purpose of ensuring access.
22 Connect a negative wire to the battery.


Engines of 1.8 l and 2.0 l of SOHC

Removal

 PERFORMANCE ORDER

1. Bring the engine into the provision VMT of the end of a step of compression of the piston of the first cylinder.

2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove elements of protection of a case.
4. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone). Remove an arm of a support of a suspension bracket of the power unit.
5. Remove belts of a drive of auxiliary units, arms of a tension roller and pulleys of the water pump and a cranked shaft.
6. Turn out fixing screws and remove the top and bottom sections of a forward cover of a drive of GRM.
7. Remove a gas-distributing belt, an external cogwheel of a cranked shaft and a dividing flange.
8. Remove a natyazhitel of a gear belt of a drive of a balancing shaft, then an internal belt.
9. Remove a pulley of a cranked shaft.
10. With chalk or paint mark the direction of rotation of a gas-distributing belt. Weaken a natyazhitel and fix it in this situation.


Installation

 PERFORMANCE ORDER

1. Achieve the correct combination of adjusting labels of cogwheels of balancing and cranked shaft with reciprocal labels on a forward casing.

2. Put on a belt cogwheels so that its top part was tense. Check correctness of combination of adjusting labels.
3. Establish a tension roller and shift it manually so that long run of a belt caved in approximately on 6 mm.
4. Having blocked a pulley from a provorachivaniye, tighten a fixing bolt with demanded effort (20 H • м) and once again check deflection size.
5. Take a natyazhitel of a gas-distributing belt against the stop aside the water pump and tighten bolts. Press the top end of a spring to the case of the water pump.
6. Achieve combination of adjusting labels of cogwheels of distributive and cranked shaft and the oil pump with reciprocal labels on a forward casing.

There is a 50 percent probability of violation of correctness of installation of a balancing shaft (180-degree shift) despite correct combination of all labels that will lead to appreciable increase of level of vibrations at operation of the engine. In order to avoid a similar situation try to treat with all attentiveness performance listed below procedures!


7. Before installation of a gas-distributing belt make sure of correctness of orientation of the left (back) balancing shaft (a cogwheel of the oil pump):

· Take a cap from a back wall of the block of cylinders and pass in the opened opening a core in diameter of 8 mm;
· At the correct combination of labels the core should enter on depth about 60 mm. If it is not possible to enter a core more deeply than on 25 mm, the cogwheel of the oil pump should be turned on one complete revolution;
· Make sure of correctness of combination of labels;
· Leave a core entered into an opening for the purpose of fixing of a balancing shaft.

8. Put on a belt cogwheels at first a cranked shaft, then the oil pump, - track, that all weak point appeared from an arrangement of a natyazhitel.
9. Make sure of correctness of combination of adjusting labels. If everything is all right, weaken a fixing bolt of a natyazhitel, having allowed the last to choose a belt weak point.
10. Take a core fixing a balancing shaft and turn a cranked shaft so that the cogwheel of a camshaft promoted on two teeth, - thus the natyazhitel will automatically adjust effort of a tension of a belt.

Attempts of implementation of a regulriovka of a belt are manually fraught with emergence of a howling sound at operation of the engine!

11. Tighten at first bottom, then top fixing/remote bolts.
12. Check correctness of adjustment of effort of a tension of a belt, - the size of a deflection of the longest its run by firm pressing a thumb should make about 13 mm.
13. Installation of covers of a drive of GRM and other components acting in film with a view of ensuring access is made as it should be, the return to an order of their dismantle. Track, that in a flute on interfaced surfaces of covers all provided sealing elements were planted.
14. Connect a negative wire to the battery.


Engines of 2.0 l of DOHC with a turbo-supercharging

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove elements of protection of a case.
3. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone). Remove an arm of a support of a suspension bracket of the power unit.
4. Remove belts of a drive of auxiliary units.
5. Remove a tension roller of a driving belt.
6. Remove pulleys of the water pump and a cranked shaft.
7. Turn out a carving hairpin from an arm of a support of a suspension bracket of the power unit and remove covers of a drive of GRM.

8. Turn the engine clockwise before combination of adjusting labels.

9. Release the central bolt of a tension roller.
10. With chalk or paint mark the direction of rotation of a gas-distributing belt. Take a natyazhitel aside the water pump and remove a belt.
11. By means of the special Mv9g67 tool block a cogwheel of a cranked shaft from a provorachivaniye and give the central bolt of its fastening. By means of stripper МВ998778 dismantle a cogwheel.
12. With chalk or paint mark the direction of rotation of a gear belt B.
13. Release the central bolt of a natyazhitel and remove a belt.


Installation

 PERFORMANCE ORDER

1. Plant a cogwheel on a pin of a cranked shaft, block it from a provorachivaniye by means of the Mv9g67 tool and tighten the central fixing bolt with demanded effort (108 ÷ 127 H • м).

2. Achieve the correct combination of adjusting labels on a cogwheel In a cranked shaft and a wheel of a balancing shaft.

3. Put on cogwheels V.Otvedite's internal belt a tension roller to the left, having arranged it on the center over a fixing bolt.
4. Having unscrewed a roller clockwise towards a cranked shaft, choose a weak point of a belt and tighten a fixing bolt with effort of 19 H • m, - in order to avoid an excessive tension of a belt, try not to allow roller shifts in the course of a bolt tightening. At the correct adjustment of a tension the belt should cave in approximately on 5 ÷ 7 mm by firm pressing it a thumb on a site in the middle between cogwheels.
5. Establish an external cogwheel of a cranked shaft. Slightly oil a fixing bolt, screw it and tighten with effort of 108 ÷ 127 H • m.
6. By means of a vice wring out a pusher of an automatic natyazhitel and fix it in this situation, having entered a special finger into the combined openings.
7. Establish assembly of an automatic natyazhitel on the engine.
8. Achieve the correct combination of adjusting labels of cogwheels distributive and cranked in bulk and the oil pump.
9. After the correct combination of a label of a cogwheel of the oil pump take a cap from a wall of the block of cylinders and enter into the released opening a core in diameter about 8 mm, - the core should enter into an opening not less, than on 60 mm, otherwise it is necessary to turn a cogwheel of the pump once and to enter a core repeatedly. Leave a core entered into an opening before the completion of performance of procedure of installation of a belt.
10. Put on a gas-distributing belt a cogwheel of an inlet camshaft and fix it a clip.
11. Put on a belt a cogwheel of a final camshaft.
12. Check correctness of an arrangement of adjusting labels of rather interfaced surface of a head of cylinders, - in case of need make the corresponding adjustment by means of pair of wrenches. Fix a belt on the second wheel one more clip.
13. Get a belt under an intermediate roller, then pull it on cogwheels of the oil pump and a cranked shaft, having in summary filled under a roller of a natyazhitel.
14. Develop a tension roller so that shtiftovy openings appeared below and slightly press it to a belt tape.
15. Screw the special tool in an arm of the left support of a suspension bracket of the power unit so that its end rested against the lever of a natyazhitel. Screw the tool a little more and take a pin, a blocking automatic natyazhitel. Remove the special tool and tighten the central bolt with demanded effort (48 H • м).
16. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it to a starting position, achieving the correct combination of adjusting labels.
17. Weaken the central bolt and establish on a roller of a natyazhitel the special MD998767 tool. put to a roller the torque directed counter-clockwise in 3.5 H • m also tighten the central bolt with demanded effort (48 H • м), - try not to allow roller shifts in the course of a bolt tightening.
18. Turn a cranked shaft on two complete revolutions clockwise and again achieve the correct combination of adjusting labels.
19. Let's to components take seat within not less than 15 minutes, measure size of a vystupaniye of a pusher of an automatic natyazhitel, - demanded value makes 2.8 ÷ 4.8 mm. In case of need again weaken the central bolt and repeat adjustment procedure.
20. Establish to the place of a cover of a drive of GRM and all other components acting in film for the purpose of ensuring access.
21. Connect a negative wire to the battery.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove wire VV from an arm on the top cover.
3. Empty cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth!

4. Remove fan assembly (ов) cooling systems with casings (see. Section Removal and installation of the fan of system of cooling of the engine) and driving belts of auxiliary units.
5. In case of need remove a radiator (see. Section Removal and installation of a radiator of system of cooling (all models)).

6. Remove assembly of the top support of a suspension bracket of the power unit.

7. Remove the top section of a forward cover of a drive of GRM.

8. Remove the steering pump, the generator, the compressor of the conditioner of air, a tension roller and the corresponding basic arms.

9. Remove pulleys of the water pump and a cranked shaft.
10. Turn out fixing screws and remove the bottom section of a cover of a gas-distributing belt.

11. If the belt (also) is subject to a reuse, mark the direction of its rotation.

12. Remove an external gear (gas-distributing) belt. To Otboltita from the block also remove assembly of a natyazhitel.

13. Remove an external cogwheel of a cranked shaft and a dividing flange.

14. To Otboltita from the block also remove a natyazhitel of an internal gear belt (a belt of a drive of a balancing shaft). Remove an internal belt.

15. Special tools of the SST MB9g67-01 and MIT308239 type will be necessary for removal of a cogwheel of a camshaft.


Installation

 PERFORMANCE ORDER

1. Establish into place a cogwheel of camshafts. The demanded effort of a tightening of the central bolt makes 90 H • m.
2. Achieve combination of adjusting labels of cogwheels of a belt of a drive of a balancing shaft with response indexes on a forward casing. Put on a belt cogwheels so that all weak point gathered in its lower part. Once again check correctness of combination of labels.
3. Establish a natyazhitel so that the axis of his roller appeared above and is more left than an adjusting bolt.
4. Hands take away a roller up so that long run of a belt by firm pressing it a thumb caved in approximately on 6 mm.
5. Having blocked a roller in this situation from a provorachivaniye, tighten a bolt with demanded effort (20 H • м). If the roller at an otpuskaniye will be displaced, therefore, a belt will pull excessively hardly.

6. Establish a natyazhitel of a gas-distributing belt, take away it against the stop to the water pump and temporarily tighten bolts. Rest the top end of a spring against the pump case. Achieve combination of adjusting labels of cogwheels of a drive of GRM with response indexes on a forward casing.

There is a 50 percent probability of violation of correctness of installation of a balancing shaft (180-degree shift) despite correct combination of all labels that will lead to appreciable increase of level of vibrations at operation of the engine. In order to avoid a similar situation try to treat with all attentiveness performance listed below procedures!

7. Before installation of a gas-distributing belt make sure of correctness of orientation of the left balancing shaft (a cogwheel of the oil pump):

· Check correctness of combination of a label of a cogwheel of the oil pump with the response index on a forward casing;
· Take a cap from the left wall of the block of cylinders around starter fastening;
· Pass in the opened opening a core in diameter of 8 mm;
· At the correct combination of labels the core should enter on depth about 60 mm. If it is not possible to enter a core more deeply than on 25 mm, the cogwheel of the oil pump should be turned on one complete revolution;
· Make sure of correctness of combination of labels;
· Leave a core entered into an opening for the purpose of fixing of a balancing shaft.
8. Put on a belt cogwheels at first a cranked shaft, then - the oil pump and, at last, - a camshaft. Track, that all weak point gathered from placement of a tension roller, - opposite run of a belt should remain tense.
9. Check correctness of combination of adjusting labels if everything is all right, release a fixing bolt of a natyazhitel, having allowed a roller to nestle on a tape of a belt and to choose a taking place weak point.
10. Take a core holding a balancing shaft, then turn a cranked shaft clockwise so that the cogwheel of a camshaft was displaced on two teeth, - thus there should be an automatic adjustment of effort of a tension of a belt.

Attempts of implementation of adjustment of a belt are manually fraught with its pulling that usually leads to emergence of a howling sound at operation of the engine!

11. Tighten fixing bolts (at first bottom, then top remote).

If at a provorachivaniye of a cranked shaft during adjustment of a tension of a belt there will be a feeling of resistance, procedure should be suspended immediately, in order to avoid damage of valves at their casual contact to pistons.

12. Check correctness of a regulriovka of a tension of a belt, - by firm pressing a thumb in the middle of direct run of a tape (between wheels of a camshaft and the oil pump) the last should cave in approximately on 13 mm.
13. Establish the bottom section of a drive of GRM, - track, that all provided sealing laying was planted.
14. Establish pulleys of the water pump and a cranked shaft.
15. Establish the top section of a forward cover of a drive of GRM.
16. Establish the steering pump, the generator, the compressor of the conditioner of air, a tension roller, basic arms and other components acting in film for the purpose of ensuring access.
17. Establish a radiator and assembly of the fan of system of cooling with a protective casing (see. Sections Removal and installation of a radiator of system of cooling (all models) both Removal and installation of the fan of system of cooling of the engine).
18. Fix candle wires in a basic arm on the top cover.
19. Fill in in the engine fresh cooling liquid of a demanded grade (see. Head of Control and routine maintenance).
20. Connect a negative wire to the battery.
21. Start the engine and check it on existence of signs of development of leaks.


Engines of 3.0 l of SOHC

Models 1992 of ÷ 1994 вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of a cover and components of a drive of GRM on models of 3.0 l of 1990 ÷ 1994 вып. are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove elements of protection of a case.
4. Remove the actuation mechanism of a control system in the speed (темпостата).
5. Remove belts of a drive of auxiliary units (see. Head of Control and routine maintenance).
6. Remove assembly of a natyazhitel of a belt of a drive of the compressor of the conditioner of air.
7. Remove a basic arm of a natyazhitel.
8. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone) and remove an arm of a support of a suspension bracket of the power unit.
9. Disconnect electroconducting from the sensor switch of pressure of the steering pump. Remove the pump, take him aside, without disconnecting hydraulic lines, and tie up a wire.
10. Remove a pulley of a cranked shaft.
11. Remove a lateral cover of a drive of GRM.
12. Remove top and the bottom section of a forward cover of a drive of GRM.
13. With chalk or paint mark the direction of rotation of a gas-distributing belt, weaken a natyazhitel and remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM!

14. Make sure of correctness of combination of labels of VMT of cogwheels of a drive of GRM.
15. Weaken a bolt of a natyazhitel and remove a gas-distributing belt. If the natyazhitel does not need removal, take him aside as it is possible further from the engine and fix in this situation, having tightened a bolt.
16. If the natyazhitel acts in film, mark the correct adjusting provision of its spring, - at assembly it should be established similarly. To Otboltita a natyazhitel also remove it together with a spring.


Installation

 PERFORMANCE ORDER

1. If removed, establish a natyazhitel, connect the top end of a spring to a finger on the case of the water pump, the bottom end fix in original situation. Establish cogwheels of both camshafts, - track combination of adjusting labels. Having turned a cranked shaft, achieve combination of an adjusting label with the response index on the case of the oil pump.
2. Put on a gas-distributing belt a cogwheel of a cranked shaft and holding its relevant party tense, throw with a belt tape a wheel of a forward camshaft.
3. Get a belt under a driving face of the water pump, then pull it on a cogwheel of a back camshaft and fill under a roller of a natyazhitel.
4. Turn a forward camshaft counter-clockwise, achieving a belt tension on a site between cogwheels of these and cranked shaft. If during installation of a belt there was a rassovmeshcheniye of adjusting labels, repeat procedure.
5. Establish on a cogwheel of a cranked shaft directing flange.
6. Release a bolt of a natyazhitel and allow a spring to choose a belt weak point.
7. Turn a cranked shaft on two complete revolutions clockwise, again having achieved combination of adjusting labels, then tighten a bolt a lock bolt of a natyazhitel with demanded effort (29 H • м). Check correctness of adjustment of a tension of a belt by means of a special measuring instrument. At device connection to a belt tape on a site in the middle between cogwheels of back distributive and cranked shaft the indication should make (230 ÷ 310 H • м).
8. Establish covers of a drive of GRM, - track, that on interfaced surfaces of sections all sealing laying provided by a design was planted.
9. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (150 ÷ 160 H • м).
10. Establish a basic arm of the engine.
11. Establish the steering pump and connect electroconducting to the sensor switch of pressure of GUR.
12. Establish an arm of a support of a suspension bracket of the power unit and get away from under the engine a jack.
13. Establish tension rollers and belts of a drive of auxiliary units.
14. Establish the actuation mechanism темпостата.
15. Establish elements of protection of a case.
16. Connect a negative wire to the battery.
17. Make trial runs of the car.


Other models

Removal

 PERFORMANCE ORDER

1. Bring the piston of the first cylinder into the provision VMT of the end of a step of compression.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

In order to avoid unauthorized operation of safety cushions start procedure performance not less than 90 seconds later after a battery detachment!

3. Remove an element of protection of a case.
4. Remove the pump and draft of a drive темпостата.
5. Remove the generator.
6. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone) and remove an arm of a support of a suspension bracket of the power unit.
7. Remove forward covers of a drive of GRM.
8. With chalk or paint mark the direction of rotation of a gas-distributing belt, weaken a natyazhitel and remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM!

9. Make sure that the engine still is in situation VMT and adjusting labels are properly combined.
10. Release the central bolt of a tension roller and отболтите assembly of an automatic natyazhitel.

The automatic natyazhitel needs reinstallation!

11. Remove a gas-distributing belt.
12. A wrench having blocked a camshaft from a provorachivaniye, remove from it a cogwheel.
13. Clamp assembly of an automatic natyazhitel in a vice with soft sponges.

From the back party of assembly of a natyazhitel there is an acting cap, - in order to avoid its casual damage enclose under sponges of a vice a washer of the corresponding thickness.

14. Slowly drown a rod of a natyazhitel before combination of adjusting openings.
15. Pass in the combined openings a wire in thickness of 1.4 mm, liberate assembly of a natyazhitel from a vice and establish it on the engine. Screw fixing bolts and tighten them with demanded effort (24 H • м).

before installation of an interfaced surface of a natyazhitel it is necessary to smooth out carefully, a carving part of old bolts to grease with hermetic. At replacement of bolts hermetic is put only on those which hats are not marked with white paint.


Installation

 PERFORMANCE ORDER

1. If removed, establish a natyazhitel. Connect the top end of a spring to a finger on the case of the water pump, bottom fix on assembly of a natyazhitel, having got it it is strict in former adjusting situation.
2. Make sure of correctness of combination of adjusting labels of both camshafts.
3. Turn a cranked shaft so that its adjusting label was combined by the response index on a forward cover.
4. Put on a gas-distributing belt a cogwheel of a cranked shaft, then, holding its relevant party tense, get a belt tape a cogwheel of a forward (left) camshaft.
5. Fill a belt under a driving roller of the water pump, then pull it on a cogwheel of a back (right) camshaft. In summary fill a belt tape under a tension roller.
6. Release a lock bolt of a regulator and slightly press a natyazhitel to a belt tape. Make sure of correctness of combination of all adjusting labels.
7. Turn a cranked shaft on two complete revolutions clockwise, in summary having again achieved combination of labels.
8. Tighten a lock bolt of a natyazhitel with demanded effort (26 H • м).
9. Establish sections of a cover of a drive of GRM and all other components acting in film for the purpose of ensuring access.
10. Connect a negative wire to the battery.
11. Make trial runs of the car.


Engines of 3.0 l of DOHC

Models 1992 of ÷ 1994 вып.

Removal

 PERFORMANCE ORDER

1. Bring the engine into the provision VMT of the end of a step of compression of the piston of the first cylinder.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove elements of protection of a case.
4. Remove the actuation mechanism of a control system in the speed (темпостата).
5. Remove the generator.
6. Remove an air hose and a tube.
7. Remove assembly of a natyazhitel and a belt of a drive of the steering pump.
8. Remove a pulley of a cranked shaft.
9. Disconnect electroconducting from the sensor of level of brake liquid.
10. Remove the top section of a cover of a drive of GRM.
11. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone) and remove an arm of a support of a suspension bracket of the power unit.
12. Remove an intermediate roller of a belt of a drive of the К/В generator/compressor.
13. Remove a basic arm of the engine.

Fixing bolts have various length and at assembly should be established strictly on the former places.

14. Remove the bottom section of a forward cover of a drive of GRM, - try to remember the adjusting provision of fixing bolts.
15. With chalk or paint mark the direction of rotation of a gas-distributing belt, weaken a natyazhitel and remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM! Make sure that the engine on the former is in situation VMT.

16. Weaken a bolt of a natyazhitel and remove a belt.
17. Remove assembly of a natyazhitel.


Installation

 PERFORMANCE ORDER

1. If the rod of an automatic natyazhitel is completely put forward, make his reinstallation:

· Place assembly of a natyazhitel in a vice with soft sponges;
· Slowly compressing sponges of a vice, drown a rod of combination of its opening with an opening in the cylinder;
· Having passed in the combined openings a piece of a rigid wire, fix a rod in the drowned situation;
· Take assembly from a vice.
2. Without taking a wire, establish a natyazhitel on the engine.
3. If correctness of combination of adjusting labels appeared is broken, make described below manipulation.

try not to push fingers between spokes of cogwheels as the last can unexpectedly be turned under the influence of the effort developed by klapanny springs!

· Achieve the correct arrangement of an adjusting label of a cogwheel of a cranked shaft, then turn a wheel on 2 teeth clockwise for the purpose of elimination of risk of contact of the piston with the valve at a provorachivaniye of camshafts;
· Serially achieve the correct arrangement of adjusting labels of cogwheels of each of camshafts.

At simultaneous opening of inlet and final valves of one cylinder they can cling the friend to the friend therefore, in case of the slightest resistance it is necessary to correct the provision of the second camshaft at once;

· Again achieve combination of distributive labels of a cranked shaft, then turn the last on 1 tooth counter-clockwise, having prepared thereby wheels for installation of a gas-distributing belt.
4. Installation of a gas-distributing belt is made in the following order (at once fix a belt on cogwheels of camshafts spring clips):

· 1-cogwheel of a final camshaft of a forward head of cylinders;
· 2-cogwheel of an inlet camshaft of a forward head of cylinders;
· 3-driving roller of the water pump;
· 4-cogwheel of an inlet camshaft of a back head of cylinders;
· 5-cogwheel of a final camshaft of a back head of cylinders;
· 6-intermediate roller;
· 7-cogwheel of a cranked shaft;
· 8-roller of a natyazhitel.
5. Develop a roller of a natyazhitel so that openings in his finger appeared directly over the central bolt, then press a roller to a tape of a belt and at the same time tighten the central bolt.
6. Make sure of correctness of combination of adjusting labels and remove clips fixing a belt.
7. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it back, again having achieved the correct combination of labels.
8. Weaken the central bolt of a tension roller. By means of the special adaptation of the MD998767 type and a dinamometrichesky key put to a roller a torque in 10 H • m and again tighten a bolt (track that in the course of a bolt tightening the natyazhitel was not turned).
9. Take fixing a rod of an automatic natyazhitel a wire.
10. Turn a cranked shaft on two complete revolutions clockwise and let's to components take seat within not less than 5 minutes. Check freedom of a course of an adjusting finger in an opening of a natyazhitel.
11. Measure size of a vystupaniye of an automatic natyazhitel (distance between the lever of a natyazhitel and his case). Demanded value makes 3.8 ÷ 4.5 mm. If the result of measurement falls outside the limits an admissible range, repeat adjustment procedure.
12. Establish on the engine the bottom section of a cover of a lobby of a drive of GRM, - track, that all sealing laying provided by a design was established.
13. Establish a basic arm of the engine, - track, that all bolts all bolts were established strictly on the former places, - a working surface of a razzenkovanny bolt previously grease, tighten a bolt slowly.
14. Establish an intermediate roller.
15. Establish an arm of a support of a suspension bracket of the power unit, lower a jack and take it from under the engine.
16. Establish into place the top section of a cover of a lobby of a drive of GRM, - track, that all sealing laying provided by a design was established.
17. Connect electroconducting to the sensor of level of brake liquid.
18. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (180 ÷ 190 H • м).
19. Establish assembly of a natyazhitel and a belt of a drive of the steering pump.
20. Establish an air hose and a tube.
21. Establish the generator.
22. Establish the actuation mechanism темпостата.
23. Establish elements of protection of a case.
24. Connect a negative wire to the battery.
25. Make trial runs of the car.


Models 1995 and 1996 of вып.

Removal

 PERFORMANCE ORDER

1. Bring the engine into the provision VMT of the end of a step of compression of the piston of the first cylinder.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!


In order to avoid unauthorized operation of safety cushions, start procedure performance not less than in 90 seconds after battery shutdown!

3. Remove elements of protection of a case.
4. Remove the actuation mechanism of a control system in the speed (темпостата).
5. Remove the generator.
6. Remove an air hose and a tube.
7. Remove assembly of a natyazhitel and a belt of a drive of the steering pump.
8. Remove a pulley of a cranked shaft.
9. Disconnect electroconducting from the sensor of level of brake liquid.
10. Remove the top section of a cover of a drive of GRM.
11. Prop up the engine a telezhechny jack (for the purpose of distribution of loading lay between a head of a jack and the pallet of a case of the engine wooden whetstone) and remove an arm of a support of a suspension bracket of the power unit.
12. Remove an intermediate roller of a belt of a drive of the К/В generator/compressor.
13. Remove a basic arm of the engine.

Fixing bolts have various length and at assembly should be established strictly on the former places.

14. Remove the bottom section of a forward cover of a drive of GRM, - try to remember the adjusting provision of fixing bolts.
15. With chalk or paint mark the direction of rotation of a gas-distributing belt, weaken a natyazhitel and remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM! Make sure that the engine on the former is in situation VMT.

16. Weaken a bolt of a tension roller and remove a belt.

In order to avoid damage of valves at blow them about the bottoms of pistons do not allow a provorachivaniye of cogwheels of camshafts at the removed gas-distributing belt!

17. Turn out fixing bolts and remove assembly of an automatic natyazhitel.


Installation

 PERFORMANCE ORDER

1. Cock a rod of an automatic natyazhitel:

· Place assembly of a natyazhitel in a vice with soft sponges;
· Slowly compressing sponges of a vice, drown a rod of combination of its opening with an opening in the cylinder;
· Having passed in the combined openings a piece of a rigid wire in diameter of 1.4 mm, fix a rod in the drowned situation;
· Take assembly from a vice.
2. Without taking a wire, establish a natyazhitel on the engine. Screw fixing bolts and tighten from with demanded effort (24 H • м).
3. Achieve the correct arrangement of an adjusting label of a cogwheel of a cranked shaft, then turn a wheel on 1 tooth counter-clockwise.
4. Achieve combination of adjusting labels of camshafts.
5. Installation of a gas-distributing belt is made in the following order (at once fix a belt on cogwheels spring clips):

· 2-a cogwheel inlet races - a predelitelny shaft of a forward head of cylinders;
· 3-a driving roller water on соса;
· 4-a cogwheel of an inlet camshaft the back - it heads of cylinders;
· 5-a cogwheel of a final camshaft the back - it heads of cylinders;
· 6-roller of a natyazhitel;
· 7-cogwheel of a cranked shaft;
· 8-intermediate roller.
6. Make sure of correctness of combination of labels of a cranked shaft, then press a roller of a natyazhitel to a belt tape. After the weak point of a belt will be chosen, tighten a bolt of a natyazhitel.
7. Develop a roller of a natyazhitel so that openings in his finger appeared directly over the central bolt.
8. Make sure of correctness of combination of adjusting labels and remove clips fixing a belt.
9. Turn a cranked shaft on 1/4 turns counter-clockwise, then return it back, again having achieved the correct combination of labels.
10. Weaken the central bolt of a tension roller. By means of the special adaptation of the MD998767 type and a dinamometrichesky key put to a roller a torque in 10 H • m and again tighten a bolt, - this time with demanded effort (49 H • м) (track that in the course of a bolt tightening the natyazhitel was not turned).
11. Turn a cranked shaft on two complete revolutions clockwise and let's to components take seat within not less than 5 minutes. Check freedom of a course of an adjusting finger in an opening of an automatic natyazhitel.
12. Take a natyazhitel fixing a rod a wire.
13. Measure size of a vystupaniye of an automatic natyazhitel (distance between the lever of a natyazhitel and his case). Demanded value makes 3.8 ÷ 4.5 mm. If the result of measurement falls outside the limits an admissible range, repeat adjustment procedure.
14. Establish on the engine the bottom section of a cover of a lobby of a drive of GRM, - track, that all sealing laying provided by a design was established.
15. Establish a basic arm of the engine, - track, that all bolts all bolts were established strictly on the former places, - a working surface of a razzenkovanny bolt previously grease, tighten a bolt slowly.
16. Establish an intermediate roller.
17. Establish an arm of a support of a suspension bracket of the power unit, lower a jack and take it from under the engine.
18. Establish into place the top section of a cover of a lobby of a drive of GRM, - track, that all sealing laying provided by a design was established.
19. Connect electroconducting to the sensor of level of brake liquid.
20. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (180 ÷ 190 H • м).
21. Establish assembly of a natyazhitel and a belt of a drive of the steering pump.
22. Establish an air hose and a tube.
23. Establish the generator.
24. Establish the actuation mechanism темпостата.
25. Establish elements of protection of a case.
26. Connect a negative wire to the battery.
27. Make trial runs of the car.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Empty cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth!

3. Remove belts of a drive of auxiliary units.
4. Remove the top casing of a radiator.
5. Remove fan assembly with a driving pulley.
6. To Otboltita the steering pump from the basic arm, without disconnecting hydraulic hoses take the pump aside and fix it a wire. Remove a basic arm of the pump.
7. Remove a basic arm of the fan of system of cooling.
8. On some models for ensuring access to bolts of fastening of the bottom section of a forward cover of a drive of GRM it is necessary to remove a pulley of a cranked shaft.
9. Turn out fixing bolts and remove the top and bottom covers of a drive of GRM.
10. Disconnect electroconducting from the sensor of provision of a cranked shaft (CKP).
11. By means of the special tools Mv9g67-01 and MD998754 remove a pulley from a pin of a cranked shaft.

12. Carefully wipe adjusting labels on cogwheels of a drive of GRM pure rags. Also achieve their correct combination.

13. With chalk or paint mark the direction of rotation of a gas-distributing belt, weaken a natyazhitel and remove a belt.

Try not to allow hits of cooling liquid or impellent oil on a surface of a gas-distributing belt or cogwheels of a drive of GRM! Track correctness of combination of labels.

14. Weaken the central bolt of a tension roller and remove a gas-distributing belt.
15. Remove assembly of an automatic natyazhitel, a tension roller and the lever of a natyazhitel.
16. Holding camshafts from a provorachivaniye a suitable key, give fixing bolts and remove the corresponding cogwheels.


Installation

 PERFORMANCE ORDER

1. Establish into place a pulley of a cranked shaft and turn a cogwheel of the last on three teeth clockwise, having brought thereby the engine into situation VMT of the end of a step of compression of the piston of the first cylinder is a little farther.
2. If removed, establish into place cogwheels of camshafts. Tighten fixing bolts with demanded effort (88 H • м).
3. Achieve combination of adjusting labels of cogwheels of camshafts of the left and right heads of cylinders. A wrench block cogwheels from a provorachivaniye.
4. Plant a belt on cogwheels of camshafts of the right head of cylinders and fix it by means of pair of writing clips.
5. Get a gas-distributing belt under a driving roller of the water pump.
6. Make sure of correctness of combination of labels of cogwheels of camshafts of the left head of cylinders, put on wheels a belt and fix it by means of pair of spring writing clips.
7. Get a belt under an intermediate roller.
8. Turn a cranked shaft on one complete revolution counter-clockwise and again achieve combination of adjusting labels.
9. Get a belt under a tension roller.
10. Develop a roller a shtiftovy opening up, press it to a tape of a belt and tighten a lock bolt with effort of 48 H • m.
11. Slowly turn a cranked shaft on two complete revolutions clockwise before combination of adjusting labels. Remove four clips, fixing a belt on cogwheels of camshafts.
12. Establish to the place of a cover of a drive of GRM.
13. Establish a pulley of a cranked shaft. Screw a fixing bolt and tighten it with demanded effort (150 H • м).
14. Establish on the engine all components acting in film for the purpose of providing, - act as it should be, the return to an order of their dismantle.
15. Fill in in cooling system a fresh mix of a demanded grade (see. Head of Control and routine maintenance).
16. Connect a negative wire to the battery.
17. Start the engine and check it on existence of signs of development of leaks.