Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
- Engine
   - Removal/installation of the power unit, dismantle of components
      General information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblies of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and turbokompressor installation
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and installation of the pallet of a case of the engine
      Removal and installation of the oil pump
      Removal and installation of a damper of krutilny fluctuations of a cranked shaft
      Removal and installation of a cover of a drive of GRM and gas-distributing belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and flywheel installation / driving disk
   + Regenerative repair of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the pallet of a case of the engine

Engines of 1.5 l

Details of installation of the pallet of a case on Mirage models of 1.5 l (engine 4G15)

1 — the Cover of a dome of transmission
2 — the Drain stopper

3 — the Sealing washer
4 — the case Pallet


Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on engines of 1.5 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props. Having turned out a stopper, merge impellent oil.
4. Remove the bottom cover of a dome of transmission.
5. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimeter a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need use for destruction of a layer of hermetic by the special adaptation of the MD998727 type.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Put on an interfaced surface of the pallet hermetic, - hermetic should be imposed a continuous pillow and from the inside from boltovy openings
3. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (7 H • м).
4. Establish a cover of a dome of transmission.
5. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (40 H • м).
6. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
7. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 1.8 l

Details of installation of the pallet of a case on models of 1.8 l

1 — the Reception pipe of system of production of the fulfilled gases
2 — Sealing laying
3 — the Cover of a dome of transmission
4 — the Drain stopper

5 — the Sealing washer
6 — the case Pallet
7 — Maslozabornik
8 — Sealing laying


Removal


 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on engines of 1.8 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props.
4. Having turned out a stopper, merge impellent oil.
5. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
6. Remove the bottom cover of a dome of transmission.
7. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimeter a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need use for destruction of a layer of hermetic by the special adaptation of the MD998727 type.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from boltovy openings.
3. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (7 H • м).
4. Establish a cover of a dome of transmission.
5. Having replaced laying, connect to a final collector a reception pipe of system of production of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (45 H • м). Do not forget to screw a fixing bolt, - the demanded effort of its tightening makes 25 H • m.
6. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (40 H • м).
7. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
8. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.

Engines of 1.6 l and 2.0 l

Details of installation of the pallet of a case on models of 2.0 l of SOHC

1 — the Drain stopper
2 — the case Pallet
3 — Maslozabornik with the mesh filter

4 — Sealing laying


Details of installation of the pallet of a case on models from 1.6 l forward and full by drives and 2.0 l of DOHC

1 — the Drain stopper
2 — the Left beam
3 — the Transfer case
4 — the Power shaft
5 — the Reception pipe of system of production of the fulfilled gases
6 — Sealing laying

7 — Maslovozvratnaya a turbokompressor tube
8 — Sealing laying
9 — the case Pallet
10 — Maslozabornik with the mesh filter
11 — Sealing laying


Front-wheel models (FWD)

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on the FWD models equipped with engines of 1.6 l and 2.0 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props.
4. Having turned out a stopper, merge impellent oil.
5. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
6. Prop up the engine a telezhechny jack, then turn out fixing bolts and remove the central beam.
7. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimeter a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need use for destruction of a layer of hermetic by the special adaptation of the MD998727 type.


Installation

 PERFORMANCE ORDER

1. Having wiped the pallet, check it on existence of cracks and other mechanical damages. Estimate a condition of a maslozabornik. Defective components replace.
2. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
3. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow (with diameter of section about 4 mm) and from the inside from boltovy openings.
4. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (6 ÷ 8 H • м).
5. Establish a beam. Screw fixing bolts and tighten them with effort of 100 H • m.
6. Establish a cover of a dome of transmission.
7. Having replaced laying, connect to a final collector a reception pipe of system of production of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (40 H • м).
8. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (45 H • м).
9. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
10. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


All-wheel drive models (AWD)

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on the AWD models equipped with engines of 1.6 l and 2.0 l of cm on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props.
4. Having turned out a stopper, merge impellent oil.
5. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
6. Remove assembly of a transfer case and the right [left] power shaft.
7. Prop up the engine a telezhechny jack, then turn out fixing bolts and remove the central beam.
8. Disconnect a maslovozvratny tube of a turbokompressor from a pallet wall.
9. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimeter a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need use for destruction of a layer of hermetic by the special adaptation of the MD998727 type.


Installation

 PERFORMANCE ORDER

1. Having wiped the pallet, check it on existence of cracks and other mechanical damages. Estimate a condition of a maslozabornik. Defective components replace.
2. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
3. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow (with diameter of section about 4 mm) and from the inside from boltovy openings.
4. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (6 ÷ 8 H • м).
5. Having replaced sealing laying, connect to the case pallet a maslovozvratny tube of a turbokompressor. Tighten fixture with demanded effort (7 ÷ 10 H • м).
6. Establish the left beam. Screw fixing bolts and tighten them with demanded effort (100 H • m - lobbies and 80 H • m - back).
7. Establish assembly of a transfer case and the right [left] power shaft.
8. Having replaced laying, connect to a final collector a reception pipe of system of production of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (40 H • м).
9. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (45 H • м).
10. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
11. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 2.4 l

Details of installation of the pallet of a case on models of 2.4 l

1 — the Cover of a dome of transmission
2 — the Drain stopper
3 — the Sealing washer

4 — the case Pallet
5 — Maslozabornik with the mesh filter

Removal

 PERFORMANCE ORDER

1. Details of installation of the pallet of a case on engines of 2.4 l are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. To Poddomkratta the car also establish it on props. Having turned out a stopper, merge impellent oil.
4. Take щуп measurements of level of impellent oil and remove its directing tube.
5. Disconnect electroconducting from the oxygen sensor (О2).
6. Disconnect a reception pipe of system of production of the fulfilled gases from a final collector of the engine.
7. Remove the bottom cover of a dome of transmission.
8. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimeter a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need use for destruction of a layer of hermetic by the special adaptation of the MD998727 type.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.
2. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from boltovy openings.
3. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and tighten them with demanded effort (8 H • м).
4. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (39 H • м).
5. Establish a cover of a dome of transmission. Screw fixing bolts and tighten them with demanded effort
(9 H • м).
6. Having replaced laying, connect to a final collector a reception pipe of system of production of the fulfilled gases, - fixing nuts of a connecting flange tighten with demanded effort (44 H • м).

Bolts of fastening of the catalytic converter are tightened with effort of 49 H • m.

7. Connect electroconducting to the O2 sensor.
8. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
9. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 3.0 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. To Poddomkratta the car also establish it on props. Having turned out a stopper, merge impellent oil.
3. Remove the left beam. On the models equipped with 4WS it is necessary to remove as well the right beam.
4. Remove a starter.
5. Disconnect an arm of a jet emphasis from an arm of a back rack of transmission. Remove arms of both support of transmission.
6. Remove the bottom cover of a dome of transmission.
7. Turn out fixing bolts, for destruction of a layer of hermetic обстучите the pallet on perimeter a hammer with soft brisk, then separate it from the engine block.

Do not try to hook at all the pallet the lever under an interfaced surface! In case of need use for destruction of a layer of hermetic by the special adaptation of the MD998727 type.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.

2. Put on an interfaced surface of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from boltovy openings.

3. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and, operating strictly in a certain order, tighten them with demanded effort
(6 H • м).
4. Establish into place the bottom cover of a dome of transmission and starter assembly.
5. Establish arms of support of transmission and connect an assembly bracket of a jet emphasis.
6. Establish a beam (and) a stretcher. Screw fixing bolts and tighten them with demanded effort (60 ÷ 70 H • м).
7. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (39 H • м).
8. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
9. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.


Engines of 3.5 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. To Poddomkratta the car also establish it on props. Having turned out a stopper, merge impellent oil.
3. Turn out bolts of fastening of the bottom section of the pallet of a case. Обстучав a hammer through wooden whetstone, remove the bottom section of the pallet.
4. Remove a starter.
5. Take щуп measurements of level of impellent oil and remove its directing tube.

6. To Otboltita top section of the pallet. For separation of the top section from the block of the engine screw a bolt in specially provided carving opening in element molding.

Do not try to separate at all the pallet by a poddevaniye it the lever under an interfaced surface!

7. Having removed the top section, turn out from it a service bolt used at dismantle.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of both sections of the pallet and the block of cylinders, having completely removed from them traces of old hermetic. In summary wipe surfaces the rags moistened in acetone.

2. Put on a surface of the top section of the pallet interfaced to the block hermetic. Hermetic should be imposed a continuous pillow and from the inside from boltovy openings.

3. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and, operating strictly in a certain order, tighten them with demanded effort (6 H • м).
4. Having replaced a sealing ring, establish directing tube щупа measurements of impellent oil.
5. Establish starter assembly.

6. Put on carefully cleared interfaced surface of the bottom section of the pallet hermetic. Hermetic should be imposed a continuous pillow and from the inside from boltovy openings.

7. Not later than in 15 minutes after drawing of hermetic press the pallet to the block. Screw fixing bolts and, operating strictly in a certain order, tighten them with demanded effort (10 ÷ 12 H • м).
8. In case of need, having replaced a sealing washer, screw a drain stopper of the pallet and tighten it with demanded effort (39 H • м).
9. Lower the car on the earth and fill in in the engine necessary amount of fresh engine oil of the corresponding grade (see. Head of Control and routine maintenance).
10. Connect a negative wire to the battery. Start the engine and check its existence of signs of development of leaks.