Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
- Engine
   - Removal/installation of the power unit, dismantle of components
      General information
      Removal and engine installation
      Removal and installation of a cover of a head of cylinders
      Removal and installation of assemblies of a drive of valves
      Removal and thermostat installation
      Removal and installation of the inlet pipeline
      Removal and installation of a final collector
      Removal and turbokompressor installation
      Removal and installation of a radiator of system of cooling (all models)
      Removal and installation of the fan of system of cooling of the engine
      Removal and installation of the water pump
      Removal and installation of a head of cylinders
      Removal and installation of the pallet of a case of the engine
      Removal and installation of the oil pump
      Removal and installation of a damper of krutilny fluctuations of a cranked shaft
      Removal and installation of a cover of a drive of GRM and gas-distributing belt
      Replacement of a forward epiploon of a cranked shaft
      Removal and installation of camshafts and pushers of a drive of valves, check of a condition of components
      Removal and installation of a balancing shaft
      Replacement of a back epiploon of a cranked shaft
      Removal and flywheel installation / driving disk
   + Regenerative repair of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the water pump

Details of installation of the water pump on the Mirage models equipped with the engine of 1.5 l (4G15)

1 — the Pulley of the water pump
2 — the Basic arm of the steering pump (model with the power steering)
3 — the Basic arm of the generator
4 — the Remote plug of a natyazhitel
5 — the Spring of a natyazhitel

6 — Natyazhitel of a gas-distributing belt
7 — the Water pump
8 — Sealing laying
9 — the Sealing ring


Details of installation of the water pump on the Mirage models equipped with the engine of 1.8 l (4G93)

1 — the Back cover of a drive of GRM

2 — the Water pump


Details of installation of the water pump on the engine of 2.0 l of DOHC

1 — the Basic arm of the generator
2 — the Water pump

3 — Sealing laying
4 — the Sealing ring


Details of installation of the water pump on models of 3.0 l of DOHC

1 — the Water pump
2 — Sealing laying
3 — the Inlet air line
4 — the Branch pipe of connection of the top radiatorny hose
5 — the Branch pipe of production of water
6 — Sealing laying
7 — Contact sockets of a plait of electroconducting
8 — the Branch pipe of connection of a hose of system of heating

9 — the Branch pipe of connection of a hose of a water path And
10 — the Branch pipe of connection of a hose of a water path
11 — the Branch pipe of connection of the bottom radiatorny hose
12 — a thermostat Casing
13 — Sealing laying
14 — the Branch pipe of an admission of water
15 — the Sealing ring


Engines of 1.5 l and 1.8 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 1.5 l and 1.8 l are presented on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth!

4. Remove elements of protection of a case.
5. Release a bolt of a collar of fastening of a hose of system of hydrostrengthening of a wheel.
6. Remove belts of a drive of auxiliary units.
7. Prop up the engine a telezhechny jack and remove an arm of a support of a suspension bracket of the power unit.
8. Remove a gas-distributing belt (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
9. Remove a basic arm of the steering pump.
10. Remove a basic arm of the generator.
11. Turn out fixing bolts and remove assembly of the water pump, its sealing laying, and also a sealing ring of the shtutserny socket (ов) a branch pipe of an admission of water.

Bolts of fastening of the water pump have various length, - try to remember exact location of each of fixture elements.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assembly of the water pump and the engine block, then wipe their rags moistened in acetone.
2. On models of 1.5 l establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is allowed to moisten slightly only a ring before landing by water.

3. On models of 1.8 l impose on an interfaced surface of the pump a continuous pillow of hermetic in thickness of 2.5 ÷ 3.0 mm, then press pump assembly to the engine, screw and tighten fixing bolts with demanded effort (24 H • м).

Installation of the pump should be made within no more than 15 minutes after hermetic drawing! Filling of system of cooling and start of the engine can be carried out not less than an hour later after pump installation!

4. On models of 1.5 l establish assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with demanded effort (25 H • м), - try not to allow shifts of pump assembly in the course of a fixture tightening.
5. Installation of the remained components is made as it should be, the return to an order of their dismantle.
6. Fill in in system fresh cooling liquid.
7. Connect the battery, start the engine, warm up it to normal working temperature and modify level of cooling liquid in a radiator. Check cooling system on existence of signs of development of leaks.
8. After engine cooling once again check level of cooling liquid.


Engines of 1.6 l and 2.0 l (SOHC and DOHC)

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 2.0 l of DOHC are presented on an illustration, on other engines the picture looks similarly.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth!

4. Remove a gas-distributing belt (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
5. In case of need remove from pump assembly a basic arm of the generator.
6. In case of need remove a back cover of a drive of GRM.
7. Turn out fixing bolts and remove assembly of the water pump and its sealing laying. Remove a sealing ring.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assembly of the water pump and the engine block, then wipe their rags moistened in acetone.
2. Establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is allowed to moisten slightly only a ring before landing by water.

3. Establish assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with demanded effort (12 ÷ 25 H • м), - try not to allow shifts of pump assembly in the course of a fixture tightening. Establish on pump assembly a basic arm of the generator, screw a fixing bolt and tighten it with demanded effort (24 H • м).
4. If removed, establish into place a back cover of a gas-distributing belt.
5. Establish a gas-distributing belt (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
6. Installation of the remained components is made as it should be, the return to an order of their dismantle.
7. Fill in in system fresh cooling liquid.
8. Connect the battery, start the engine, warm up it to normal working temperature and modify level of cooling liquid in a radiator. Check cooling system on existence of signs of development of leaks.
9. After engine cooling once again check level of cooling liquid.


Engines of 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Empty cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth!

3. Remove elements of protection of a case.
4. Release a bolt of a collar of fastening of a hose of system of hydrostrengthening of a wheel.
5. Remove belts of a drive of auxiliary units.
6. Prop up the engine a telezhechny jack and remove an arm of a support of a suspension bracket of the power unit.
7. Remove belts of a drive of auxiliary units. Turn out fixing bolts and remove a pulley of the water pump.

8. Remove a basic arm of a natyazhitel of a belt of a drive of the К/В compressor.
9. Remove forward covers of a drive of GRM.
10. Remove gear belts of a drive of GRM and a balancing shaft (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).

11. Remove an intermediate roller of a belt of a drive of the To/in compressor and its (roller) a basic arm.

12. Remove a basic arm of the generator.

13. Turn out fixing bolts and remove assembly of the water pump, its sealing laying, and also a sealing ring of the shtutserny socket (ов) a branch pipe of an admission of water.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assembly of the water pump and the engine block, then wipe their rags moistened in acetone.

2. Estimate a condition of blades of a rotor of the water pump, in case of identification of signs of wear or damages replace pump assembly.

3. Establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is allowed to moisten slightly only a ring before landing by water.


4. Establish assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with demanded effort (bolts with marking 4 on a head - with effort of 14 H • m, bolts with marking 7 - with effort of 24 H • м), - try not to allow shifts of pump assembly in the course of a fixture tightening.

5. Establish an arm of an intermediate roller of a belt of a drive of the To/in compressor and a roller.
6. Establish gear belts of a drive of GRM and a balancing shaft (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
7. Establish belts of a drive of auxiliary units.
8. Establish an arm of a support of a suspension bracket of the power unit.
9. Establish elements of protection of a case.
10. Installation of the remained components is made as it should be, the return to an order of their dismantle.
11. Fill in in the engine fresh cooling liquid.
12. Connect the battery, start the engine, warm up it to normal working temperature and modify level of cooling liquid in a radiator. Check cooling system on existence of signs of development of leaks.
13. After engine cooling once again check level of cooling liquid.


Engines of 3.0 l and 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the water pump on engines of 3.0 l of DOHC are presented on an accompanying illustration, on other engines the picture looks similarly.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Empty cooling system.

In order to avoid receiving burns, start performance of the listed works only after final cooling of system! Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth!

4. Remove elements of protection of a case.
5. Prop up the engine a telezhechny jack and remove an arm of a support of a suspension bracket of the power unit.
6. Remove a gas-distributing belt (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
7. Disconnect the hoses of an okhladitelny path brought to pump assembly.
8. Remove a basic arm of the generator.
9. Turn out fixing bolts and remove assembly of the water pump, its sealing laying, and also sealing rings of the shtutserny socket of a branch pipe of an admission of water.

Bolts of fastening of the water pump have various length, - try to remember exact location of each of fixture elements.


Installation

 PERFORMANCE ORDER

1. Carefully smooth out interfaced surfaces of assembly of the water pump and the engine block, then wipe their rags moistened in acetone.
2. Establish a new sealing ring in a reception flute on the forward party of a branch pipe of an admission of water.

The ring is established dry, without application of any oils or greasings! It is allowed to moisten slightly only a ring before landing by water.

3. Establish assembly of the water pump on the engine (do not forget to replace sealing laying), screw fixing bolts and tighten them with demanded effort (24 H • м), - try not to allow shifts of pump assembly in the course of a fixture tightening.
4. Connect to the pump hoses of an okhladitelny path.
5. Establish a gas-distributing belt (see. Section Removal and installation of a cover of a drive of GRM and gas-distributing belt).
6. Establish belts of a drive of auxiliary units.
7. Fill in in system fresh cooling liquid.
8. Connect the battery, start the engine, warm up it to normal working temperature and modify level of cooling liquid in a radiator. Check cooling system on existence of signs of development of leaks.
9. After engine cooling once again check level of cooling liquid.