The device, service, repair of Mitsubishi Galant (1990 — 2001) - Removal and GTTs installation//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and GTTs installation

GTTs installation details on the Diamante models

1 — GTTs Assembly
2 — the Vacuum hose (with the built-in control valve)
3 — the Pin of fastening of a cutting finger of a rod of a pusher
4 — the Washer

5 — Shplint
6 — the Vacuum amplifier
7 — Sealing laying


GTTs installation details on the Galant models of 1994-1997 вып.

1 — the Union of connection of a brake tube
2 — I Will corrode electroconductings of the sensor of level of brake liquid
3 — GTTs Assembly
4 — the Vacuum hose (with the built-in control valve)
5 — the Union

6 — Shplint
7 — the Pin of fastening of a cutting finger of a rod of a pusher
8 — the Vacuum amplifier
9 — Sealing laying


Failed GTTs is subject to replacement. Manufacturers do not recommend to undertake attempt of carrying out regenerative repair of the main brake cylinder.


Brake liquid is among aggressive chemical compounds and at contact to body panels destroys a paint and varnish covering. Before starting performance of procedure cover wings and the panel of a front of the car with special covers, or simply old blankets.


Removal

 PERFORMANCE ORDER

1. Details of installation of the main brake cylinder are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove a plastic cover, by means of a syringe or a rubber pear pump out from the GTTs tank as the bigger amount of brake liquid is possible, then establish a cover into place.

4. Disconnect from GTTs and at once закупорьте brake lines.

5. Disconnect electroconducting from the sensor switch of level of brake liquid, release fixture and remove the GTTs tank.

6. On models from RKPP remove a basic arm of the tank of the main hydraulic cylinder of coupling.
7. Give fixing nuts and remove GTTs from assembly of the vacuum amplifier of brakes.


Installation

 PERFORMANCE ORDER

1. Execute adjustment of a gap And between an end face of a rod of a pusher of the vacuum amplifier and a nest bottom in the GTTs primary piston. The nominal rate makes 0.65 ÷ 0.86 mm, at depth of depression in the amplifier of 67 kPas the gap will be reduced to 0.1 ÷ 0.3 mm.

2. Establish GTTs on assembly of the vacuum amplifier of brakes. Screw fixing nuts and tighten them with demanded effort (10 H • м).
3. Establish on a place and fix the GTTs tank.
4. Connect to the tank hydraulic lines and electroconducting of the sensor of level of brake liquid.
5. Further installation is made as it should be the return to an order of dismantle of components.
6. In summary fill in in the tank fresh brake DOT 3 liquid, pump over a hydraulic path (see. The section Pumping of brake system) also execute adjustment of a pedal of a foot brake (see. Section Adjustment of a pedal of a foot brake).