The device, service, repair of Mitsubishi Galant (1990 — 2001) - Regenerative repair of a support of the disk brake mechanism//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Regenerative repair of a support of the disk brake mechanism

On some models two-cylinder supports of disk brake mechanisms are used. Regenerative repair of such supports is made similarly described below for one-cylinder assemblies with stand only a difference that replacement twice bigger quantity of cuffs and boots in this case is required.


Dismantling

 PERFORMANCE ORDER

1. Remove a support from assembly of the brake mechanism (see. The section Removal and installation of supports of disk brake mechanisms) also transfer it on a pure workbench.
2. Depending on a design of the brake mechanism the piston is taken from the cylinder in remove one of two ways. In the first case it is necessary to enclose wooden whetstone which will carry out a support role in assembly, then to submit to an inlet opening of a support the compressed air, which вытолкнет the piston from the cylinder.

Be careful, - watch, that at piston pushing out fingers of hands did not appear between its face surface and a persistent surface! In the second case the piston is taken from the cylinder by a reversing.


3. Attentively examine the removed piston on existence of scratches, задиров, traces of corrosion and signs of damage of a hromirovka, in case of need make replacement.

4. At the corresponding complete set remove antivizgovy the loose leaf.

5. Having hooked the blunted screw-driver, remove a boot and take from the flutes in the cylinder sealing cuffs, - try not to damage a cylinder mirror.

6. Remove a protective cap of the gate of pumping, then turn out the last from a support body.
7. Attentively check a working surface of the piston and a cylinder mirror on existence of scratches, cracks and signs of excessive wear. Estimate a condition of carving fixture.
8. Traces of weak corrosion can be removed with a way of polishing of working surfaces of elements a fine-grained emery paper.
9. In summary wipe surfaces methyl alcohol and dry the compressed air.


Assembly

 PERFORMANCE ORDER

1. Previously having greased screw into place the gate of pumping and establish on it a protective cap.
2. Fill in cylinder flutes new sealing cuffs, - track, that cuffs did not appear are overwound in flutes.
3. Grease a cylinder mirror.
4. Fill the piston (assembled with the boot established on it) in the cylinder and push in it against the stop.

5. Boot landing in the case of a support is made by means of a special opravka.

6. Establish a support on the regular place (see. Section Removal and installation of supports of disk brake mechanisms).
7. Establish a wheel and lower the car on the earth.
8. Pump over brake system (see. Section Pumping of brake system).