The device, service, repair of Mitsubishi Galant (1990 — 2001) - Replacement of blocks of disk brake mechanisms//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Replacement of blocks of disk brake mechanisms

Design of the disk brake mechanism of a forward wheel of the Mirage models (for the Galant models for 1993 вып. the similar picture) takes place

1 — the Brake hose
2 — Sealing washers

3 — the Support
4 — the Brake disk


Design of the disk brake mechanism of a back wheel of the Mirage models (for the Galant models for 1993 вып. the similar picture) takes place

1 — the Cable of a drive of the parking brake
2 — the Brake hose
3 — support Assembly
4 — the Brake disk
5 — the Cover of a stupichny nut

6 — Stupichnaya a nut
7 — Stupichnaya assembly
8 — the Brake board
9 — the Arm


Design of the two-cylinder disk brake mechanism of a forward wheel of the Diamante models

1 — the Directing finger
2 — the Blocking finger
3 — the Plug
4 — the Anchor bracket
5 — the Protective cover
6 — the Lock ring
7 — the Boot

8 — the Piston
9 — the Cuff
10 — the Support
11 — block Assembly with the indicator of wear of a frictional slip
12 — the Brake shoe
13 — External adjusting laying
14 — the Spring clamp


Design of the disk brake mechanism of a back wheel of the Galant 1994 ÷ 1995 models of вып.

1 — the Brake hose
2 — support Assembly

3 — the Brake disk


Design of the disk brake mechanism of a forward wheel of the Galant models since 1996 вып.

1 — the Hollow bolt of shtutserny connection of a brake hose
2 — Sealing washers

3 — support Assembly
4 — the Brake disk


Replacement of brake shoes should be made at the same time on both forward/back brake mechanisms. Remember that developed in the course of operation of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it, - at service of mechanisms put on a protective mask or a respirator. At all do not use for rubbing of components of brake system gasoline or solvents on an oil basis, - apply only firm cleaners or methyl alcohol!


The Mirage and Galant models for 1993 вып.

Brake mechanisms of forward wheels

Removal

 PERFORMANCE ORDER

1. A design of the disk brake mechanism of a forward wheel for the Mirage and Galant models for 1993 вып. it is presented on an illustration.
2. Pump out a part of liquid from the GTTs tank. The tank should be devastated approximately half for the purpose of providing a stock of volume for level lifting at an otzhimaniye of blocks.
3. Weaken nuts of fastening of forward wheels. To Poddomkratta a car front also establish it on props, cock a lay brake / prop up protivootkatny boots back wheels.
4. Take directing fingers of a support and lift assembly of the last, having removed it from an anchor bracket of the brake mechanism. Tie up a support in the lifted situation by a wire, without allowing a povisaniye it on a brake hose.

On some models the support can be fixed in the lifted situation by extraction only one of directing fingers, - the second will play thus a role of a rotary axis.

5. Remove brake shoes with spring clamps and adjusting laying, - try to remember an order of installation of components.
6. For the purpose of fixing of a brake disk on stupichny assembly screw on hairpins pair of wheel nuts and freely them tighten.


Installation

 PERFORMANCE ORDER

1. By means of a big clamp wring out the support piston in the cylinder (on two-cylinder supports it is necessary to drown both pistons).
2. Grease sliding basic surfaces of the brake mechanism and establish replaceable brake shoes, in the correct order having placed adjusting laying and spring clamps. Lower a support on an anchor bracket, - try not to allow a latching of a protective cover, track, that the brake hose did not appear is overwound.
3. Grease, establish on the regular places and tighten directing and blocking fingers.
4. Establish a wheel and lower the car on the earth.
5. Check efficiency of functioning of brake system, - before starting trial runs several times squeeze out a pedal of a foot brake for the purpose of a usadka of components and pressure lifting in a hydraulic path.


Brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. A design of disk brake mechanisms of back wheels on the Mirage and Galant models for 1993 вып. it is presented on an illustration.
2. Pump out from the GTTs tank about 2/3 brake liquids, - at a piston otzhimaniye level liquid can start to be forced out from the tank.
3. To Poddomkratta the car also establish it on props.
4. Remove the corresponding back wheel.
5. Release the parking brake.
6. Disconnect a driving cable of the parking brake from assembly of the brake mechanism.
7. Take the bottom directing finger, lift support assembly up and tie up in this situation.
8. Remove external adjusting laying, brake shoes and spring clamps, - try to remember the adjusting provision of components.
9. For the purpose of fixing of a brake disk on stupichny assembly screw on hairpins pair of wheel nuts and freely them tighten.


Installation

 PERFORMANCE ORDER

1. Rotating a support clockwise by means of the No. MB9f52 special adaptation, drown it in the cylinder.
2. Grease sliding basic surfaces of the brake mechanism and establish replaceable brake shoes, in the correct order having placed adjusting laying and spring clamps.
3. Lower a support on an anchor bracket, - try not to allow a latching of a protective cover, track, that the brake hose did not appear is overwound.
4. Grease, establish on the regular place and tighten the bottom directing finger.
5. Establish a wheel and lower the car on the earth.
6. Check efficiency of functioning of brake system, - before starting trial runs several times squeeze out a pedal of a foot brake for the purpose of a usadka of components and pressure lifting in a hydraulic path.


The Diamante and Galant models since 1994 вып.

Brake mechanisms of lobbies and back wheels

In view of that on these models disk brake mechanisms of back wheels are not equipped with a drive of the parking brake, they do not differ on a design from lobbies and are considered together.


Removal

 PERFORMANCE ORDER

1. A design of disk brake mechanisms on the Diamante and Galant models since 1994 вып. it is presented on illustrations.
2. Pump out from the GTTs tank about 2/3 brake liquids, - at a piston otzhimaniye level liquid can start to be forced out from the tank.
3. To Poddomkratta the car also establish it on props.
4. Remove the corresponding wheel.

5. Take directing and blocking fingers, then remove a support from an anchor bracket and tie up it a wire, avoiding a tension of a flexible brake hose.

On some models the support can be fixed in the lifted situation by leaving on a place and uses as a rotary axis of the top finger.

6. Remove brake shoes with spring clamps and adjusting laying, - try to remember an order of installation of components.

7. For the purpose of fixing of a brake disk on stupichny assembly screw on hairpins pair of wheel nuts and freely them tighten.


Installation

 PERFORMANCE ORDER

1. By means of the special adaptation or a big clamp wring out the support piston in the cylinder.

2. Grease sliding basic surfaces of the brake mechanism and establish replaceable brake shoes, in the correct order having placed adjusting laying and spring clamps. Lower a support on an anchor bracket, - try not to allow a latching of a protective cover, track, that the brake hose did not appear is overwound.

3. Grease, establish on the regular places and tighten directing and blocking fingers. The effort of a tightening of directing and blocking fingers makes 75 H • m for forward brake mechanisms and 27 H • m - for back.

4. Establish a wheel and lower the car on the earth.
5. Check efficiency of functioning of brake system, - before starting trial runs several times squeeze out a pedal of a foot brake for the purpose of a usadka of components and pressure lifting in a hydraulic path.