Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of supports of disk brake mechanisms

Remember that developed in the course of operation of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it, - at service of mechanisms put on a protective mask or a respirator. At all do not use for rubbing of components of brake system by gasoline or solvents on an oil basis, - apply only firm cleaners or methyl alcohol!


Supports of both brake mechanisms of one axis should change at the same time. Remember that at firm car repair shops Mitsubishis always it is possible to order the restored assemblies of brake supports on an exchange basis.


The Mirage and Galant models for 1993 вып.

Brake mechanisms of forward wheels

Removal

 PERFORMANCE ORDER

1. Weaken nuts of fastening of forward wheels. To Poddomkratta a car front also establish it on props. Cock a lay brake / prop up protivootkatny boots wheels standing on the earth.
2. Remove wheels.
3. For the purpose of prevention of excessive lowering of level of the GTTs brake liquid uncover the tank, cover a mouth with a polyethylene film and again screw a cover.
4. Details of installation of a support are shown on an illustration.
5. Disconnect a flexible brake hose at first from the metal line, then from a support (at an otpuskaniye of cap nuts use two keys - see. Section Removal and installation of brake lines).
6. Take directing and blocking fingers of a support.
7. Remove support assembly from an anchor bracket.


Installation

 PERFORMANCE ORDER

1. If the removed support is subject to further use, carefully wash out it in special cleaning liquid, - at all do not use for washing of components of the brake mechanism kerosene and other oil products! Attentively check a support condition, in case of need make its replacement.
2. Establish a support on the regular place and tighten with demanded effort directing and blocking bolts.
3. Connect to a support a brake hose, - do not forget to replace sealing washers and track, that the hose did not appear is overwound.
4. Pump over the corresponding brake contour (see. Section Pumping of brake system).
5. Establish to the place of a wheel, lower the car on the earth. Before starting operation of a vehicle make sure of serviceability of functioning of brake system.


Brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. To Poddomkratta the car also establish it on props.
3. Remove back wheels.
4. Release the parking brake.
5. Remove a clamp and disconnect a driving cable of the parking brake from assembly of the brake mechanism subject to service.
6. For the purpose of prevention of excessive lowering of level of the GTTs brake liquid uncover the tank, cover a mouth with a polyethylene film and again screw a cover.
7. Details of installation of a support are shown on an illustration.
8. On front-wheel models (FWD) turn out a hollow bolt of shtutserny connection and disconnect a flexible hose from a support of the brake mechanism.
9. On all-wheel drive models (AWD) at first disconnect a brake hose from the metal line, then - from a support (at an otpuskaniye of cap nuts use two keys - see. Section Removal and installation of brake lines).
10. Take a blocking finger and remove a support from an anchor bracket.


Installation

 PERFORMANCE ORDER

1. On the FWD models connect to a support a brake hose, - do not forget to replace sealing washers of a hollow bolt of shtutserny connection. Fix a hose in a basic arm.
2. On the AWD models connect a hose to a support and tighten a cap nut with demanded effort (13 ÷ 17 H • м). Further fix a hose in a basic arm and connect it to a steel tube, - the demanded effort of a tightening of a cap nut makes again 13 ÷ 17 H • m.
3. Track, that the flexible brake hose did not appear is overwound in the course of connection.
4. Establish a support on an anchor bracket of the brake mechanism, having tracked for correctness of combination of a lock flute with a block ledge.
5. Previously having greased, screw a blocking finger and tighten it with demanded effort (32 H • м).
6. Pump over the corresponding contour of brake system (see. Section Pumping of brake system).
7. Examine hydraulic lines on existence of signs of development of leaks.
8. Establish to the place of a wheel, lower the car on the earth. Before starting operation of a vehicle make sure of serviceability of functioning of brake system.


The Diamante and Galant models since 1994 вып.

Lobbies and back brake mechanisms

In view of that on these models disk brake mechanisms of back wheels are not equipped with a drive of the parking brake, they do not differ on a design from lobbies and are considered together.


Removal

 PERFORMANCE ORDER

1. To Poddomkratta the car also establish it on props.
2. Remove the corresponding wheel.

3. Turn out a hollow bolt of the shtutserny socket and disconnect a brake hose from a support. For fastening of a hose sockets with cap nuts are used, use two keys and disconnect a hose at first from the metal line and only then - from a support. At once закупорьте open end of the hydraulic line.

Try not to allow excessive lowering of level of liquid in the GTTs tank as it will cause need of pumping of all brake path.

4. Turn out directing and blocking bolts of a support and remove the last from an anchor bracket of the brake mechanism.


Installation

 PERFORMANCE ORDER

1. Lower a support on an anchor bracket.
2. Screw directing and blocking bolts and tighten them with demanded effort (32 H • м).
3. Establish on a place / connect to a support a flexible brake hose (at the corresponding complete set do not forget to replace sealing washers of a hollow bolt of the shtutserny socket). Track, that the hose did not appear is overwound.
4. Pump over the corresponding contour of a hydraulic path (see. Section Pumping of brake system).
5. Squeeze out a pedal of a foot brake and check system on existence of signs of development of leaks.
6. Establish to the place of a wheel, lower the car on the earth. Tighten wheel nuts with demanded effort (120 ÷ 140 H • м).
7. Before starting operation of a vehicle make sure of serviceability of functioning of brake system.