Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the hydraulic modulator

Details of installation of assembly of the hydraulic modulator on the Diamante models

1 — Contact sockets of electroconducting
2 — the Basic arm of a plait of electroconducting
3 — the Bandage
4 — the electromotor Relay
5 — Klapannoye of the relay
6 — the Brake tube
7 — the Coupling bolt of a collar of fastening of the To/in line

8 — the condenser Tank
9 — the Basic arm of the tank
10 — the Contact socket of electroconducting of the sensor of level of hydraulic liquid of 4WS system
11 — the Bolt
12 — the Hydraulic modulator
13 — the Basic arm of the modulator


Details of installation of assembly of the hydraulic modulator on the Mirage models

1 — the Basic arm
2 — the Assembly block of the To/in relay
3 — the Oil tank
4 — the electromotor Relay

5 — Klapannoye of the relay
6 — the Brake tube
7 — the Hydraulic modulator (HCU)
8 — the Basic arm of HCU


Details of installation of assembly of the hydraulic modulator on the Galant models

1 — Unions of connection of brake tubes
2 — Contact sockets of electroconducting
3 — the electromotor Relay
4 — Klapannoye of the relay
5 — Brake hoses

6 — Basic arms
7 — HCU Assembly
8 — the Modulator
9 — the Basic arm And
10 — the Basic arm In


Brake liquid is among aggressive chemical compounds and at contact to body panels destroys a paint and varnish covering. Before starting performance of procedure cover wings and the panel of a front of the car with special covers, or simply old blankets.


The hydraulic modulator (HCU) is located in an impellent compartment of the car and includes in the structure a set of electromagnetic valves and the electric pump (with the built-in motor). The pump provides necessary lifting of pressure in hydraulic system. The modulator is not subject to regenerative repair and in default should be replaced assembled.

Diamante models

Removal

 PERFORMANCE ORDER

1. Details of installation of assembly of the hydraulic modulator on the Diamante models are presented on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove the bottom antispray screen of an impellent compartment.
4. By means of a syringe or a rubber pear pump out from the GTTs tank as much as possible hydraulic liquid.
5. Remove and, without disconnecting electroconducting, shift aside the assembly block of the relay.
6. Remove an air inlet sleeve.
7. Previously having marked, disconnect from the hydraulic modulator brake lines, - prepare for collecting spilled liquid. At once закупорьте the open ends of tubes in order to avoid hit in dirt and moisture system.

At an otpuskaniye of shtutserny nuts it is necessary to take away the assembly block of the relay as it is possible further aside.

8. Disconnect from the hydraulic modulator electroconducting.
9. Disconnect from the chassis the tire of grounding of the modulator.
10. Turn out three fixing bolts and remove the modulator assembled with a basic arm.

The modulator has considerable weight and at this stage it will be reasonable to use the help of the assistant. Establish the removed assembly on a workbench in vertical situation. Do not subject the modulator to shock loadings!

11. Weaken a fixing nut and remove from modulator assembly a basic arm.
12. Disconnect from an arm the grounding tire.


Installation

 PERFORMANCE ORDER

1. If removed, establish on assembly of the hydraulic modulator a basic arm.
2. Connect to an arm the grounding tire.
3. Establish modulator assembly on the regular place, - try to hold all the time it vertically.
4. Screw fixing nuts and strongly them tighten.
5. Connect to the modulator electroconducting.
6. Freely connect hydraulic lines to the unions on modulator assembly (pay attention to the marking put in the course of dismantle). Tighten shtutserny sockets of each line with demanded effort (15 H • м).
7. Fill in in the tank fresh brake liquid, having finished its level to MAX mark.
8. Pump over a brake path (at first GTTs, then serially each of contours, - see. Section Pumping of brake system).
9. Establish into place the assembly block of the relay and an air inlet sleeve.
10. Establish antispray screens.


Galant and Mirage models

Removal

 PERFORMANCE ORDER

1. Details of installation of assembly of the hydraulic modulator on the Galant and Mirage models are presented on illustrations.
2. By means of a syringe or a rubber pear pump out from the GTTs tank as much as possible hydraulic liquid.
3. Remove a loker of protection of an arch of the left forward wheel.
4. Remove a broad tank of system of cooling (see. Head of System of cooling and heating).
5. Remove a basic arm of a broad tank.
6. Remove established under assembly of the hydraulic modulator the dustproof screen.
7. Previously having marked, disconnect from HCU hydraulic hoses and tubes. At once закупорьте the open ends of lines in order to avoid hit in dirt and moisture system.
8. Uncover the assembly block of the relay and disconnect electroconducting from modulator assembly.
9. Turn out bolts of fastening of three basic arms, omit HCU assembly down and remove it from the car.

The modulator has considerable weight and at this stage it will be reasonable to use the help of the assistant. Establish the removed assembly on a workbench in vertical situation. Do not subject the modulator to shock loadings!

10. In case of need dismantle from assembly of the modulator of the relay and basic arms.


Installation

 PERFORMANCE ORDER

1. If removed, establish on assembly of the hydraulic modulator basic arms and the relay. Tighten fixing bolts with demanded effort (22 H • м).
2. Establish HCU on the regular place, - try to hold all the time assembly vertically.
3. Screw fixing bolts and them tighten them with demanded effort (22 H • м).
4. Connect to the modulator electroconducting.
5. Establish a cover on the assembly block of the relay.
6. Connect hydraulic lines to the unions on modulator assembly (pay attention to the marking put in the course of dismantle). Tighten shtutserny sockets of each line with demanded effort (13 H • м).
7. Fill in in the tank fresh brake liquid, having finished its level to MAX mark.
8. Pump over brake system (see. Section Pumping of brake system).
9. Establish into place the dustproof screen and a broad tank of system of cooling with the arm.
10. Establish a loker of protection of a wheel arch.
11. Include ignition and make sure of serviceability of operation of a control lamp of ABS on the dashboard.
12. Carry out trial runs of the car.