Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and cable installation (ов) drive of the parking brake

Design of a drive of the parking brake on the Galant 1994 ÷ 1995 models of вып., the back wheels equipped with disk brake mechanisms

1 — Assembly of the brake mechanism
2 — the Brake disk
3 — the Anchor spring of a back brake boot
4 — the Anchor spring of a forward brake boot
5 — the Spring of an adjusting castor
6 — the Regulator
7 — Raspornaya a level

8 — the Returnable spring of a rasporny level
9 — the Plate of a directing spring of a boot
10 — the Directing spring of a boot
11 — the Anchor finger
12 — Assemblies of brake boots
13 — the Clamp
14 — the Cable of a drive of the parking brake


At the corresponding complete set of the car before starting removal of cables of a drive of the parking brake disconnect SRS (safety cushion)!


The Mirage models with drum-type brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Turn out fixing screws and remove back section of the central console.

On equipped with system of additional safety models try not to subject to shock loadings the diagnostic SRS block!

3. Remove a pillow of a back seat.
4. Remove a collar of fastening of the central section of a driving cable and liberate the plug through passage.
5. To Poddomkratta the car also establish it on props.
6. Remove back wheels, brake drums and bashmachny assemblies (see. Sections Removal, installation and check of a condition of a brake drum and Check of a condition of brake boots).
7. Disconnect a tip of a driving cable from the lever of the parking brake.
8. Compress clamps and disconnect a driving cable from a board of the brake mechanism.
9. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes driving cables with a view of identification are marked by drawing of multi-colored labels. Check cables on existence of identification marking.
2. Connect a cable to the back actuation mechanism and fix it a special collar and a spring clamp.
3. Establish brake boots and a drum.
4. Freely fix a cable in intermediate clamps.
5. Connect cables to the actuation mechanism in car salon.
6. Execute adjustment of boots of brake mechanisms of back wheels.
7. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
8. Having finished all adjustments, several times cock and release the parking brake.
9. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
10. Establish the central console and assembly of a back seat.
11. Connect a negative wire to the battery.
12. Check reliability of keeping of the car the parking brake on a bias.


The Mirage models with disk brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Turn out fixing screws and remove back section of the central console.

On equipped with system of additional safety models try not to subject to shock loadings the diagnostic SRS block!

3. Remove a pillow of a back seat.
4. Release an adjusting nut and disconnect driving cables from the actuation mechanism.
5. Remove a collar of fastening of the central section of a driving cable and liberate the plug through passage.
6. To Poddomkratta the car also establish it on props.
7. Disconnect a tip of a driving cable from assembly of the parking brake.
8. Compress clamps and disconnect a driving cable from a board of the brake mechanism.
9. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes driving cables with a view of identification are marked by drawing of multi-colored labels. Check cables on existence of identification marking.
2. Connect a cable to the back actuation mechanism and fix it a special collar and a spring clamp.
3. Freely fix a cable in intermediate clamps.
4. Connect cables to the actuation mechanism in car salon.
5. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
6. Tightening an adjusting nut, choose a cable weak point.
7. Execute adjustment of the parking brake (see. Section Adjustment of the parking brake).
8. Having finished adjustment, several times cock and release the parking brake.
9. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
10. Establish the central console and assembly of a back seat.
11. Connect a negative wire to the battery.


The Galant models for 1993 вып. with drum-type brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove lateral panels of furnish of the central console.
3. On models from RKPP remove the handle from the gear shifting lever. On models from AT remove facing of the lever of the selector.
4. Dismantle the panel of switches / a console ware box and turn out two fixing screws located under it/it.
5. Remove the panel of facing of a radio receiver.
6. Remove a radio tape recorder.
7. Remove the internal panel of furnish of the console in turn out two screws located under it.
8. Turn out the remained fixing screws located on each side of console assembly.
9. Remove the central console.
10. Wring out down a first line of a pillow of a back seat, release blocking levers and remove a pillow.
11. Weaken a regulator of a tension of a cable on equalizer assembly.
12. Remove a collar of fastening of the central section of a driving cable and liberate the plug through passage.
13. To Poddomkratta the car also establish it on props.
14. Remove back wheels, brake drums and bashmachny assemblies (see. Sections Removal, installation and check of a condition of a brake drum and Check of a condition of brake boots).
15. Disconnect a tip of a driving cable from the lever of the parking brake.
16. Compress clamps and disconnect a driving cable from a board of the brake mechanism.
17. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes driving cables with a view of identification are marked by drawing of multi-colored labels. Check cables on existence of identification marking.
2. Connect a cable to the back actuation mechanism and fix it a special collar and a spring clamp.
3. Establish brake boots and a drum.
4. Freely fix a cable in intermediate clamps.
5. Connect cables to the actuation mechanism in car salon. As rotation of an adjusting nut choose a weak point of hummock assembly.
6. Execute adjustment of the parking brake (see. Section Adjustment of the parking brake).
7. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
8. Having finished all adjustments, several times cock and release the parking brake.
9. Execute adjustment of boots of brake mechanisms of back wheels.
10. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
11. Establish the central console and assembly of a back seat.
12. Connect a negative wire to the battery.
13. Check serviceability of functioning of the electric equipment built in in console assembly.
14. Check reliability of keeping of the car the parking brake on a bias.


The Galant models for 1993 вып. with disk brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove lateral panels of furnish of the central console.
3. On models from RKPP remove the handle from the gear shifting lever. On models from AT remove facing of the lever of the selector.
4. Dismantle the panel of switches / a console ware box and turn out two fixing screws located under it/it.
5. Remove the panel of facing of a radio receiver.
6. Remove a radio tape recorder.
7. Remove the internal panel of furnish of the console in turn out two screws located under it.
8. Turn out the remained fixing screws located on each side of console assembly.
9. Remove the central console.
10. Wring out down a first line of a pillow of a back seat, release blocking levers and remove a pillow.
11. Weaken an adjusting nut and disconnect back sections of hummock assembly from the actuation mechanism.
12. Remove a collar of fastening of the central section of a driving cable and liberate the plug through passage.
13. To Poddomkratta the car also establish it on props.
14. Release a clamp and a lock ring of fastening of a cable to a support of the brake mechanism of a back wheel.
15. Disconnect a cable tip from a support.
16. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Sometimes driving cables with a view of identification are marked by drawing of multi-colored labels. Check cables on existence of identification marking.
2. Connect a cable to the actuation mechanism on assembly of a support and fix it by means of a clamp and a lock ring.
3. Freely fix a cable in intermediate clamps.
4. Connect cables to the actuation mechanism in car salon. Having tightened an adjusting nut, choose a weak point of hummock assembly.
5. Adjust a course of a driving cable (see. Section Adjustment of the parking brake).
6. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
7. Having finished all adjustments, several times cock and release the parking brake.
8. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
9. Establish the central console and assembly of a back seat.
10. Connect a negative wire to the battery.
11. Check serviceability of functioning of the electric equipment built in in console assembly.
12. Carry out trial runs of the car.
13. Check reliability of keeping of the car the parking brake on a bias.


The Galant models since 1994 вып. with drum-type brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. On models from RKPP remove the handle from the gear shifting lever. On models from AT remove facing of the lever of the selector.
3. Dismantle instrument section of the central console.
4. Remove a console ware box.
5. Turn out two screws of fastening of the central section of the console.
6. Turn out four screw of fastening of lateral panels and remove the console from the car.
7. Weaken an adjusting nut and liberate a driving cable from car salon.
8. To Poddomkratta the car also establish it on props.
9. Remove back wheels, brake drums and bashmachny assemblies (see. Sections Removal, installation and check of a condition of a brake drum and Check of a condition of brake boots).
10. Disconnect a tip of a driving cable from the lever of the parking brake.
11. Compress clamps and disconnect a driving cable from a board of the brake mechanism.
12. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Connect a cable to the back actuation mechanism and fix it a special collar and a spring clamp.
2. Establish brake boots and a drum.
3. Freely fix a cable in intermediate clamps.
4. Connect cables to the actuation mechanism in car salon.
5. As rotation of an adjusting nut choose a weak point of hummock assembly.
6. Execute adjustment of the parking brake (see. Section Adjustment of the parking brake).
7. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
8. Having finished all adjustments, several times cock and release the parking brake.
9. Execute adjustment of boots of brake mechanisms of back wheels.
10. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
11. Establish the central console.
12. Connect a negative wire to the battery.
13. Check serviceability of functioning of the electric equipment built in in console assembly.
14. Check reliability of keeping of the car the parking brake on a bias.


The Galant models since 1994 вып. with disk brake mechanisms of back wheels

Removal

 PERFORMANCE ORDER

1. Unlike considered before options on these models the parking brake is not built in a support of the brake mechanism. In this case the separate frictional boots established behind a brake disk are used.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. On models from RKPP remove the handle from the gear shifting lever. On models from AT remove facing of the lever of the selector.
4. Remove instrument section of the central console.
5. Remove a console ware box.
6. Turn out two screws of fastening of the central section of the console.
7. Turn out four lateral screws and remove console assembly.
8. Release an adjusting nut and liberate hummock assembly from car salon.
9. To Poddomkratta the car also establish it on props.
10. Remove a back wheel, a brake support and a disk (see. Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk).
11. Remove frictional boots of the parking brake (see. The section Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)).
12. Disconnect hummock assembly from the executive lever of the parking brake.
13. Release clamps and liberate a cable from a brake board.
14. Release a clamp and a lock ring of fastening of a cable to a support of the brake mechanism of a back wheel.
15. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Connect a cable to the back actuation mechanism and fix it by means of a clamp and a lock ring.
2. Establish frictional boots of the parking brake.
3. Establish a brake disk and a support (see. Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk).
4. Freely fix a cable in intermediate clamps.
5. Connect cables to the actuation mechanism in car salon.
6. Having tightened an adjusting nut, choose a weak point of hummock assembly.
7. Adjust a course of a driving cable (see. Section Adjustment of the parking brake).
8. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
9. Having finished all adjustments, several times cock and release the parking brake.
10. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
11. Establish the central console.
12. Connect a negative wire to the battery.
13. Check serviceability of functioning of the electric equipment built in in console assembly.
14. Carry out trial runs of the car.
15. Check reliability of keeping of the car the parking brake on a bias.


Diamante models

Removal

 PERFORMANCE ORDER

It is necessary to start work not less than 90 seconds later after transfer of the ignition key to the situation LOCK and disconnection of a negative wire from the battery! At the corresponding complete set of the car do not forget to disconnect a safety cushion also.

1. On the Diamante models back wheels are equipped with disk brake mechanisms with separate frictional boots of the parking brake. Boots are located behind a brake disk.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. On models from RKPP remove the handle from the gear shifting lever. On models from AT remove facing of the lever of the selector.
4. Remove from assembly of the central console the ashtray/panel of switches.
5. Turn out two consoles of the screw located in the central part.
6. Turn out lateral screws and remove console assembly from the car.

On equipped with system of additional safety models try not to subject to shock loadings the diagnostic SRS block!

7. Release an adjusting nut and, having pulled down, liberate hummock assembly from car salon.
8. To Poddomkratta the car also establish it on props.
9. Remove a back wheel, a brake support and a disk (see. Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk).
10. Remove frictional boots of the parking brake (see. The section Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)).
11. Disconnect hummock assembly from the executive lever of the parking brake.
12. Release clamps and liberate a cable from a brake board.
13. Liberate a cable from all provided intermediate clamps and remove it from the car.


Installation

 PERFORMANCE ORDER

1. Connect a cable to the back actuation mechanism and fix it by means of a clamp and a lock ring.
2. Establish frictional boots of the parking brake.
3. Establish a brake disk and a support (see. Sections Removal and installation of supports of disk brake mechanisms and Removal, check of a condition and installation of a brake disk).
4. Freely fix a cable in intermediate clamps.
5. Connect cables to the actuation mechanism in car salon.
6. Having tightened an adjusting nut, choose a weak point of hummock assembly.
7. Adjust a course of a driving cable (see. Section Adjustment of the parking brake).
8. Check reliability of a zashchelkivaniye of hummock assembly in all provided clamps.
9. Having finished all adjustments, several times cock and release the parking brake.
10. To Poddomkratta a car back also check freedom of rotation of back wheels at the released parking brake.
11. Establish the central console.
12. Connect a negative wire to the battery.
13. Check serviceability of functioning of the electric equipment built in in console assembly.
14. Check reliability of keeping of the car the parking brake on a bias.