Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Specifications
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


Replacement of rotors of wheel sensors

Rotors of forward sensors

Removal

 PERFORMANCE ORDER

1. To Poddomkratta the car also establish it on props.
2. Remove the corresponding wheel.
3. Remove the wheel sensor and, without disconnecting from it electroconducting, tie up it aside to suspension bracket elements (do not forget to liberate electroconducting from intermediate clamps).

Do not allow contact of the acting sensitive sensor to a rotor teeth!

4. Remove assembly of a forward nave with a rotary fist.
5. Remove a nave from a rotary fist.
6. Clamp a nave in a vice with soft sponges, turn out fixing bolts and remove from assembly a rotor of the wheel sensor.


Installation

 PERFORMANCE ORDER

1. Establish a new rotor on stupichny assembly. Screw fixing bolts and tighten them with demanded effort (10 H • м).
2. Establish a nave on a rotary fist.
3. Establish assembly of a rotary fist with a nave on the regular place.
4. Establish the wheel sensor.
5. Establish a wheel.
6. Lower the car on the earth.


Rotors of back sensors

All models, except AWD Galant

Removal

 PERFORMANCE ORDER

1. To Poddomkratta the car also establish it on props.
2. Remove the corresponding wheel.
3. Remove the wheel sensor and, without disconnecting from it electroconducting, tie up it aside to suspension bracket elements (do not forget to liberate electroconducting from intermediate clamps).

Do not allow contact of the acting sensitive sensor to a rotor teeth!

4. Remove stupichny assembly.
5. Clamp a nave in a vice with soft sponges, turn out fixing bolts and remove from assembly a rotor of the wheel sensor.


Installation

 PERFORMANCE ORDER

1. Establish a new rotor on stupichny assembly. Screw fixing bolts and tighten them with demanded effort (10 H • м).
2. Establish stupichny assembly on the regular place and fix it the central nut, having tightened the last with demanded effort (200 ÷ 260 H • м). Level a nut of rather landing label and block.
3. Establish the wheel sensor.
4. Establish a wheel.
5. Lower the car on the earth.


Galant AWD models

Removal

 PERFORMANCE ORDER

1. To Poddomkratta the car also establish it on props.
2. Remove the corresponding wheel.
3. Disconnect from a support a cable of a drive of the parking brake.
4. Remove the wheel sensor assembled with a sealing ring and, without disconnecting from it electroconducting, tie up it aside to suspension bracket elements (do not forget to liberate electroconducting from intermediate clamps).

Do not allow contact of the acting sensitive sensor to a rotor teeth!

5. Remove a support and a disk of the brake mechanism.
6. Give three boltovy pairs of fastening of the external end of a power shaft to a connecting flange.
7. Take a shaft aside and tie up it a wire.
8. Give a fixing nut on the back end of the driveshaft, remove a washer. Block a nave from a provorachivaniye by means of the special Mv9g67 tool.
9. Remove a connecting flange from assembly of a rotary fist.
10. By means of a stripper, pribolchenny to wheel hairpins, remove semi-axis assembly.
11. Establish a power shaft on a press (MB9e60), it is reliable упрев a rotor cogwheel in a persistent plate.
12. Compressing a press, remove a rotor.


Installation

 PERFORMANCE ORDER

1. Napressuyte a rotor on a semi-axis (a flute towards a flange).
2. Fill a power shaft in a rotary fist and establish into place a connecting flange.
37 Establish a lock washer and screw on a shaft pin a new stupichny nut. Tighten a nut with demanded effort (160 ÷ 220 H • м).
3. Develop a shaft in regular situation and fix it in boltovy pairs, having tightened nuts of the last with demanded effort (61 H • м).
4. Establish to the place of a brake disk and a support.
5. Establish the wheel sensor, - do not forget to replace a sealing ring.
6. Connect to a support a cable of a drive of the parking brake.
7. Establish a wheel and lower the car on the earth.