Mitsubishi Galant

1990 — 2001 of release

Repair and car operation

Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
- Brake system
   Replacement of the sensor switch of stoplights
   Removal and GTTs installation
   Adjustment of a pedal of a foot brake
   Check of serviceability of functioning/tightness, removal and installation of the vacuum amplifier of brakes
   Removal and valve regulator installation
   Removal and installation of brake lines
   Pumping of brake system
   Disk brake mechanisms - the general information
   Assessment of a condition of brake shoes
   Replacement of blocks of disk brake mechanisms
   Removal and installation of supports of disk brake mechanisms
   Regenerative repair of a support of the disk brake mechanism
   Removal, check of a condition and installation of a brake disk
   Drum-type brake mechanisms - the general information
   Removal, installation and check of a condition of a brake drum
   Check of a condition of brake boots
   Removal and installation of brake boots
   Adjustment of drum-type brake mechanisms
   Removal, regenerative repair and installation of wheel cylinders
   Removal and cable installation (ов) drive of the parking brake
   Adjustment of the parking brake
   Removal and installation of frictional boots of the parking brake (model with disk brake mechanisms of back wheels)
   System of anti-blocking of brakes (ABS) - the general information, problem diagnostics and codes of malfunctions
   Removal and installation of the hydraulic modulator
   Removal and ABS control unit installation
   Removal and installation of wheel sensors
   Removal and installation of sensors of accelerations (G-sensors)
   Replacement of rotors of wheel sensors
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment

Removal, regenerative repair and installation of wheel cylinders

Details of installation of the wheel cylinder of the drum-type brake mechanism (Galant model)

1 — the Brake drum
2 — the Spring of fastening of a boot to the adjusting lever
3 — the Top coupling spring

4 — Assembly of an automatic regulator
5 — the Brake tube
6 — the Wheel cylinder



1. Details of installation of the wheel cylinder of the drum-type brake mechanism are shown on an illustration.
2. To Poddomkratta the car also establish it on props.
3. Remove a spring of fastening of a boot to the adjusting lever.
4. Remove the top coupling spring.
5. Remove assembly of an automatic regulator.
6. Prepare drain capacity and disconnect from the wheel cylinder a brake tube.

For an otpuskaniye of a shtutserny nut, in order to avoid a rounding off of its corners шлицов, it is necessary to use a special cap natural a cutting head, - prepare for collecting spilled liquid!

7. Turn out fixing bolts and remove assembly of the wheel cylinder from a brake board.

Regenerative repair


1. Originators of the real Management recommend to owners of the car to avoid whenever possible restoration of components of the brake mechanism, preferring replacement of worn-out knots.
2. In the absence of near at hand replaceable components regenerative repair of the wheel cylinder can be executed in a way described below.
3. First of all it is necessary to take care of minimization of risk of hit of dirt to the hydraulic highway of brake system. Use for addition in system only pure brake liquid, - in case of need wash out all brake path, fill it with fresh liquid and pump over.
4. Remove the wheel cylinder from a brake board and transfer it on a pure workbench.

5. Remove boots and liberate from the cylinder pistons.

At cylinder assembly boots are subject to replacement without fail. Prepare a remnabor.

6. Pistons of the wheel cylinder are equipped with sealing cuffs and расперты the spring located between them. Take all components from cylinder assembly, - in case of need use the compressed air. In the absence of access to a source of the compressed air it is necessary to show extra care and to try not to damage at extraction of components of a cylinder mirror. All components entering into a set of a remnabor are subject to replacement.

7. Carefully wash out all metal components, including the cylinder case, the denatured alcohol or pure brake liquid.

At all do not use for washing of components of the brake mechanism gasoline, kerosene, solvents and the other oil products, capable to bring to destruction of rubber sealing components.

8. Carefully dry all details (whenever possible with application of the compressed air), - in order to avoid hit in the cylinder of pile do not use for drying of components rags.
9. Attentively examine working surfaces of cylinders. In case of identification of scratches, задиров and other mechanical defects make replacement.

10. Spread out the prepared components as installation them in cylinder assembly.

11. Grease mirrors of the cylinder and sealing cuffs of pistons with pure brake liquid.

12. Establish internal cuffs, then fill pistons in the cylinder.

13. Manually, without use of any tools, plant boots in reception flutes.



1. Establish the cylinder on the regular place on a board of the brake mechanism. Screw fixing bolts and tighten them with demanded effort (10 H • м).
2. Connect to the cylinder the brake line, having tightened a cap nut of its shtutserny connection with effort of 15 H • m.
3. Add in the GTTs tank fresh brake liquid and weaken the gate of pumping of the established wheel cylinder, - liquid will start to fill the cylinder that will allow to reduce time spent later for pumping of a contour.
4. Establish assembly of an automatic regulator.
5. Establish the top coupling spring.
6. Establish a spring of fastening of a boot to the regulator lever.
7. Establish a brake drum.
8. Establish a wheel, lower the car on the earth and pump over a brake contour (see. Section Pumping of brake system).