The device, service, repair of Mitsubishi Galant (1990 — 2001) - condition Check, adjustment of effort of a tension and replacement of driving belts//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
- Settings and routine maintenance
   Schedule of routine maintenance of Mitsubishi Galant/Mirage/Diamante cars
   Specifications
   General information about settings and adjustments
   Check of levels of liquids
   Check of a condition of tires and pressure of their rating
   Replacement of impellent oil and oil filter
   Check, service and charging of the storage battery
   Check of a condition of components of system of cooling
   Check of a condition and replacement of the hoses located in an impellent compartment
   Check of a condition and replacement of brushes of screen wipers
   Rotation of wheels
   Check of a condition of components of a suspension bracket and steering drive
   Greasing of components of the chassis
   Replacement of ATF of automatic transmission and differential of the main transfer, check of a condition and AT filter service
   Check of a condition of brake lines
   Check condition/service of disk brake mechanisms
   Check of a condition of protective covers of power shafts
   Check and adjustment of gaps of valves - only Mirage
   Replacement of a filtering element of an air purifier
   Service of system of cooling
   Replacement of the fuel filter
   Check and replacement of the valve of system of operated ventilation of a case (PCV)
   Check of a condition and replacement of spark plugs
   Condition check, adjustment of effort of a tension and replacement of driving belts
   Check of a condition of components of system of production of the fulfilled gases
   RKPP transmission oil replacement
   Replacement of greasing of a transfer case - only all-wheel drive Galant
   Replacement of greasing of back differential - only all-wheel drive Galant
   Check condition/service of drum-type brake mechanisms
   Check of serviceability of functioning of the parking brake
   Check of serviceability of functioning of the vacuum amplifier of brakes
   Check of a condition of seat belts
   Check of a condition and replacement of components of system of ignition
   Check/adjustment of installation of a corner of an advancing of ignition
   Check of a condition of components of system of catching of fuel evaporations
   Check of a condition of components of a power supply system
   Check of a condition and belt replacement GRM drive (it)
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Condition check, adjustment of effort of a tension and replacement of driving belts

Check

 PERFORMANCE ORDER

1. Driving belts are located in a forward part of the power unit and play important role in functioning of the engine and many other systems of the car. Eventually belts wear out and should look round regularly according to the schedule of routine maintenance of the car in order to avoid the serious engine failures which correction of consequences can rise to the owner of the car in kopek.
2. The quantity used on concrete model of the car of driving belts depends on a vehicle complete set auxiliary units. Belts are used for a drive of the generator, steering and water pumps, and also the compressor of the conditioner of air. Depending on character of an arrangement of pulleys by one belt more than one unit can be put in action.

3. Muffle the engine, open a cowl and find driving belts.

4. Highlighting itself a small lamp, fingers feel belts on all their length, checking on existence of cracks and stratifications. Presence on a belt of attritions, zapolirovanny sites to shine and other obvious defects is inadmissible also. Examine belts from both parties for what overwind them. Defective belts are subject to replacement without fail. Check a condition of edges on the bottom party of belts, - they should have identical depth in the absence of deformation signs.

5. The assessment of effort of a tension of a belt can be made by a nazhimaniye way on it a thumb on a site in the middle between two next pulleys. Pressing should be rather firm. In parameter, harakteriziruyushchy the effort of a tension of a belt, is size of its deflection at a nazhimaniye. As a rule, if pulleys defend from each other at distance from 180 to 280 mm, the size of a deflection should make 6.4 mm, to distance between pulleys in 305 ÷ 405 mm there corresponds a deflection in 12.5 mm - for a wedge-shaped belt, and 6.4 mm - for rucheykovy.


Adjustment

 PERFORMANCE ORDER

1. The tension of a driving belt with excessive effort can lead to premature failure of shkivny bearings of the corresponding units whereas, on the other hand, too weak tension results in fast wear actually a belt. Regularly check efforts of a tension of belts of a drive of all auxiliary units established on the car.
2. As a rule, correction of effort of a tension of a belt (easing/strengthening) is carried out by shift in the relevant party given by a belt hinged auxiliary units/assemblies of a natyazhitel.
3. Usually it is the share of each of driving belts used on the engine on one component which fixture is carried out by means of axial/lock and adjusting bolts. The axial/lock bolt is released, then the adjusting rotates in the relevant party.
4. For weakening of effort of a tension of a belt the component should be displaced towards the engine and on the contrary. Having finished adjustment, track reliability of a tightening of bolts. For shift of some hinged units it is necessary to use the lever, - observe extreme care, try not to damage the given device.


Replacement

Models of 1.5 l, 1.8 l, 2.0 l and 2.4 l

 PERFORMANCE ORDER

The scheme of laying of belts of a drive of auxiliary units on these models is presented on an illustration.


Belt of a drive of the generator

 PERFORMANCE ORDER

1. Release a fixing nut of the generator, then weaken a lock bolt.

2. Rotating an adjusting bolt counter-clockwise, weaken effort of a tension of a belt, throw off the last from pulleys and take from an impellent compartment.

If the removed belt is subject to a reuse, it is necessary to mark with chalk the direction of its rotation, - at installation this parameter is necessary for observing.

3. Throw with a new belt the corresponding pulleys and, rotating an adjusting bolt clockwise, make adjustment of its tension (see above).
4. Having finished adjustment, strongly tighten a lock bolt and a fixing nut.


Belt of a drive of the steering pump

 PERFORMANCE ORDER

1. Remove a generating belt (see above).
2. Weaken adjusting bolts of the steering pump.
3. Release fixing bolt from the back party of a basic arm of pump assembly.
4. Wring out the pump to the engine and remove a belt.

5. Throw with a new belt the corresponding pulleys.
6. Having wrung out pump assembly from the engine, achieve demanded effort of a tension of a belt (see above).
7. Strongly tighten adjusting bolts, then - a fixing bolt on the back party of a basic arm of the pump.
8. Establish into place a generating belt (see above).


Belt of a drive of the To/in compressor

 PERFORMANCE ORDER

1. Weaken a pulley of a natyazhitel and remove a belt of a drive of the To/in compressor from the engine.
2. Installation is made upside-down.


Models of 3.0 l of DOHC, Galant of 3.0 l of SOHC and model of 3.5 l

Belt of a drive of the generator and To/in compressor

 PERFORMANCE ORDER

1. The scheme of laying of belts of a drive of auxiliary units on these models is presented on illustrations (see above).
2. To Poddomkratta the car also establish it on props. At the corresponding complete set remove elements of protection of a case.
3. Release fixing nut of a pulley of a natyazhitel and, rotating an adjusting bolt, weaken effort of a tension of a belt.
4. Throw off a belt from pulleys and remove it from the engine.
5. Put on a new belt pulleys of a cranked shaft, the generator and (at the corresponding complete set) the To/in compressor and get it under tension and intermediate rollers.
6. Rotating an adjusting bolt of a natyazhitel, achieve demanded effort of a tension of a belt (see above).
7. Strongly tighten fixing nut.
8. If removed, establish into place elements of protection of a case and lower the car on the earth.


Belt of a drive of the steering pump

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery and, before starting procedure performance, wait not less than 90 seconds for the purpose of deactivation of safety cushions.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. To Poddomkratta the car also establish it on props. Remove elements of protection of a case.
3. Remove a belt of a drive of the К/В generator/compressor.
4. Lower the car on the earth and remove assembly of connecting draft of the pump of a control system by speed (темпостата).
5. Pass a hose of system of hydrostrengthening of a wheel under the oil tank.
6. Release fixing bolts of a pulley of a natyazhitel, then remove a belt of a drive of the steering pump from the engine.
7. Throw with a new belt the corresponding pulleys.
8. Pass a collar of strengthening of a drive of a face key (or other suitable tool) in an opening in an end face of an arm of a pulley of a natyazhitel and, having wrung out assembly of the last, achieve demanded effort of a tension of a belt (see above).
9. Tighten fixing bolts.
10. To Poddomkratta the car also establish it on props. Establish into place a belt of a drive of the К/В generator/compressor.
11. Establish into place elements of protection of a case and lower the car on the earth.
12. Connect a negative wire to the battery.


Diamante models of 3.0 l of SOHC

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Weaken a lock bolt on a pulley of a natyazhitel of a belt of drive К/В.
3. Rotating an adjusting bolt of a pulley, weaken effort of a tension of a belt.
4. Throw off a belt from pulleys and remove it from the engine.
5. Weaken a lock-nut on a pulley of a natyazhitel of a belt of a drive of the generator/helmsman of the pump.
6. Rotation of an adjusting bolt weaken effort of a tension of a belt and remove the last from the engine.
7. At first always it is necessary to establish a belt of a drive of the generator/helmsman of the pump and only then - the К/В compressor belt.
8. Rotation of adjusting bolts achieve demanded effort of a tension of both belts (see above). Then tighten fixing fixture (the nut of a pulley of a natyazhitel of a belt of a drive of the generator/helmsman of the pump should be tightened with effort of 50 Nanometers).
9. Connect a negative wire to the battery.