Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
- Settings and routine maintenance
   Schedule of routine maintenance of Mitsubishi Galant/Mirage/Diamante cars
   Specifications
   General information about settings and adjustments
   Check of levels of liquids
   Check of a condition of tires and pressure of their rating
   Replacement of impellent oil and oil filter
   Check, service and charging of the storage battery
   Check of a condition of components of system of cooling
   Check of a condition and replacement of the hoses located in an impellent compartment
   Check of a condition and replacement of brushes of screen wipers
   Rotation of wheels
   Check of a condition of components of a suspension bracket and steering drive
   Greasing of components of the chassis
   Replacement of ATF of automatic transmission and differential of the main transfer, check of a condition and AT filter service
   Check of a condition of brake lines
   Check condition/service of disk brake mechanisms
   Check of a condition of protective covers of power shafts
   Check and adjustment of gaps of valves - only Mirage
   Replacement of a filtering element of an air purifier
   Service of system of cooling
   Replacement of the fuel filter
   Check and replacement of the valve of system of operated ventilation of a case (PCV)
   Check of a condition and replacement of spark plugs
   Condition check, adjustment of effort of a tension and replacement of driving belts
   Check of a condition of components of system of production of the fulfilled gases
   RKPP transmission oil replacement
   Replacement of greasing of a transfer case - only all-wheel drive Galant
   Replacement of greasing of back differential - only all-wheel drive Galant
   Check condition/service of drum-type brake mechanisms
   Check of serviceability of functioning of the parking brake
   Check of serviceability of functioning of the vacuum amplifier of brakes
   Check of a condition of seat belts
   Check of a condition and replacement of components of system of ignition
   Check/adjustment of installation of a corner of an advancing of ignition
   Check of a condition of components of system of catching of fuel evaporations
   Check of a condition of components of a power supply system
   Check of a condition and belt replacement GRM drive (it)
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Replacement of ATF of automatic transmission and differential of the main transfer, check of a condition and AT filter service

ATF replacement

 PERFORMANCE ORDER

1. Replacement of ATF should be made on a regular basis, according to the schedule of routine maintenance of the car (see. Undressed the Schedule of routine maintenance of Mitsubishi Galant/Mirage/Diamante cars). Before starting procedure performance, warm up transmission, having made on the car short (approximately 20-minute) a trip.
2. Prepare fresh transmission liquid of the corresponding grade (see. Specifications at the beginning of Head).
3. Number other necessary for performance of the forthcoming procedure of tools and materials treat: a telezhechny jack, props for car fixing in the lifted situation, drain capacity in volume not less than 7 ÷ 10 l (depending on car model, - see Spetsifikatsi) and a stock of rags and old newspapers.
4. Park the car on an equal horizontal platform with a firm covering, поддомкратьте it and establish on props, having provided a free access to a drain stopper of the pallet of a case of transmission.

5. Get under the pallet of a case of transmission drain capacity and all necessary stock. Try not to touch to located under with the car bottom to the warmed-up components of the power unit and system of production of the fulfilled gases. Having placed properly reception container, turn out a drain stopper, - in order to avoid a rounding off шлицов heads use for a stopper otdavaniye a cap key. When the liquid effluence completely will stop, wipe a drain stopper, screw it on the regular place and tighten with demanded effort (30 ÷ 35 Nanometer). Check a condition of the merged liquid.

If merged ATF has dark (brown or black) color, transparency lost or smells as ashes, it is necessary to address to specialists of car-care center for the purpose of performance of check of a condition and necessary regenerative repair of the AT internal components!

6. The drain stopper of differential of the main transfer is also located in the lower part of a case of transmission. Move as appropriate drain capacity, turn out a stopper by means of a cap key and lower liquid from differential assembly. When the liquid effluence completely will stop, wipe a drain stopper, screw it on the regular place and tighten with demanded effort (30 ÷ 35 Nanometer). With the same effort tighten a drain stopper of differential.

7. Lower the car on the earth and through directing tube measuring щупа (use a funnel with a long nouse) fill in in transmission of ATF of a demanded grade, having finished its level to the corresponding mark on measuring щупе (see. Section Check of levels of liquids).
8. Transfer transmission to the situation "R", cock the parking brake and, having squeezed out a pedal of a foot brake, start the engine.
9. Holding a brake pedal pressed, within about 5 minutes serially translate the AT selector lever through all provisions, having in summary returned it to the situation "R". Without suppressing the engine, check ATF level, in case of need make the corresponding adjustment, having finished liquid level to the correct mark in an edge measuring щупа (add liquid in the small portions, each time checking its level).
10. During the first several days of operation of the car look under the car, checking transmission on existence of signs of development of leaks. Once again check ATF level, in case of need make adjustment (see. Section Check of levels of liquids).


Filter replacement

 PERFORMANCE ORDER

1. Lift the car over the earth and merge ATF from AT case (see above).

2. Having got drain capacity under the pallet of a case of transmission, turn out located on perimeter of the last fixing bolts.

3. In case of need обстучав the pallet to perimeter a hammer with soft brisk (in order to avoid damage of interfaced surfaces do not try to hook the pallet the lever), carefully separate it from a transmission case.

4. Merge liquid remaining in the pallet in reception container.
5. Turn out fixing screws and remove the ATF filter from the case of klapanny assembly.

6. Carefully examine internal surfaces of the pallet, estimate a condition of a filtering element and merged ATF. In the course of use transmission liquid can change the originally bright red color on dark red and even brown, and also get a smell of burning, - such changes usually testify transmission overheats in use the car. At detection in liquid, the pallet or the filter of metal sawdust, or particles of a frictional material it is necessary to check a condition of the AT internal components or the rotation converter. In case of absence of confidence at definition of a condition of liquid or the filter, address to specialists of car-care center.
7. Wash out the pallet solvent and, whenever possible, dry it the compressed air. With a scraper remove from interfaced surfaces of the pallet, a case and the case of klapanny assembly traces of a material of old laying.

Try not to damage an interfaced surface of the case of klapanny assembly made of an easy aluminum alloy. Establish the new ATF filter and tighten bolts of its fastening with demanded effort (7 H • м).

8. Carefully wipe the rags moistened in acetone interfaced surfaces of the pallet and AT case, establish new laying, press the pallet to a case, screw fixing bolts and in stages evenly tighten them with demanded effort (10 ÷ 12 H • м).
9. Fill in in transmission fresh ATF.