Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
- Coupling and transmission line
   Specifications
   Coupling - the general information and check of a condition of components
   Removal, check of a condition and installation of components of assembly of coupling
   Removal, check of a condition and installation of the vyzhimny bearing and fork of switching off of coupling
   Check of a condition and replacement of the directing bearing
   Adjustment of a pedal of coupling
   Adjustment of a cable of a drive of coupling, removal and installation of hummock assembly (the Mirage model with a hummock drive of coupling)
   Removal and installation of the main cylinder of coupling
   Removal and installation of the executive cylinder of coupling
   Air removal from a hydraulic path of a drive of switching off of coupling
   Removal and installation of power shafts
   Hinges of power shafts - the general information and service
   Check of a condition of the transmission line
   Removal and driveshaft installation
   Replacement of the kardanny hinge
   Driveshaft balancing
   Removal and installation of assembly of the central bearing of the driveshaft
   Removal and installation of back semi-axes (the AWD Galant model for 1993 вып.)
   Removal and installation of a stupichny pin of a back axis, wheel bearing and epiploon
   Replacement of an epiploon of a leading gear wheel of back differential
   Removal and installation a case of back differential (the AWD Galant model for 1993 вып.)
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Hinges of power shafts - the general information and service

General information

For a complete set of power shafts of cars considered in the real Management hinges of several various types can be used. The concrete choice is defined by engine capacity, transmission type, position of the hinge on a shaft (internal or external) and even situation actually in bulk on the car (right or left).

Before starting to any sort to hinge service (including replacement of a protective cover) it is necessary to define its design. First of all it is necessary to pay attention to identification number of sharnirny assembly, - number is usually put on a big face surface of the hinge, sometimes marking can be beaten out on the ends of bandage tapes.

As it was already mentioned above, on cars considered in the real Management it is used a little, namely three types of hinges of power shafts, it: Birfild's (BJ) hinges, tripodny hinges (TJ) and hinges of double compensation (DOJ).

Birfild's hinges are not subject to dismantling and in case of failure are replaced assembled.


Important operational parameter of hinges of all types is the distance between bandage lits of fastening of a protective cover, - excessive extension of a cover, or too free its landing can lead to formation of cracks, loss of greasing and hit in sharnirny assembly of dirt and moisture.

For stuffing of hinges of power shafts the special greasing without fail delivered in a set with replaceable covers is used.


Hinges of double compensation (DOJ)

Removal

 PERFORMANCE ORDER

1. DOJ hinges differ from other in larger overall dimensions and are usually used as internal CV JOINTS.
2. Remove a power shaft from the car (see. Section Removal and installation of power shafts).

3. Estimate a condition of a rubber protective cover.

4. Bokorezami have a bite metal bandage tapes and remove a protective cover from an external holder (case) of the hinge.

5. Find and remove a big lock ring in the basis of sharnirny assembly. Remove an external holder (case) of the hinge.

6. Take a small lock ring and remove an internal holder assembled with a separator and balls. Carefully clean the removed knot, without assorting it.
7. If the condition of a protective cover is recognized satisfactory and it is subject to further use, wipe a pin of a shaft and wind the site equipped with shlitsa with a protective layer of an adhesive tape, then carefully remove a cover from a shaft.
8. In case of need at this stage it can be removed as well a protective cover of the external BJ hinge.


Installation

 PERFORMANCE ORDER

1. Check reliability of protection шлицов a shaft an adhesive tape.
2. Fill a protective cover of the hinge special greasing (greasing usually delivered complete with a new cover shares on two equal parts one of which leaves on stuffing of cavities of the hinge, the second is pushed in a cover).
3. Plant on a shaft a hinge separator (the smaller party of a separator forward). Slightly tapping on perimeter of a face surface with a hammer through a brass drift, accurately begin to knock an internal holder assembly against the stop it in a special coat hanger on a shaft pin. Filling cavities of components greasing, joint a holder with a separator and fill in the last balls.
4. Also having filled greasing, establish an external holder (case) of the hinge.
5. Pull on the case of sharnirny assembly a protective cover (for alignment of pressure hook cover edge a blunt tool and let out from under it air) and fix it new bandage tapes, - track, that the distance between internal and external tapes corresponded to standard requirements.
6. Establish a shaft on the car (see. Section Removal and installation of power shafts).


Other hinges

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove a power shaft (see. Section Removal and installation of power shafts).
3. Estimate a condition of a rubber protective cover.
4. Bokorezami have a bite bandage tapes and remove from the case of sharnirny assembly a protective cover.
5. Take a lock ring a lock ring and remove from a shaft pin a crosspiece of triad assembly.

The Tripodny knot is not subject to dismantling and demands care in the address.


6. If the condition of a protective cover is recognized satisfactory and it is subject to further use, wipe a pin of a shaft and wind the site equipped with shlitsa with a protective layer of an adhesive tape, then carefully remove from a shaft a dynamic damper (in the presence of that) and rubber covers/covers.


Installation

 PERFORMANCE ORDER

1. Check reliability of protection шлицов a shaft an adhesive tape.
2. In the corresponding order carefully plant on a shaft covers/covers and a dynamic damper (if it is provided).
3. Establish tripodny assembly and fix it a lock ring.
4. Fill internal cavities of the hinge special greasing from a remnabor (use on hinge stuffing about a half of a stock of greasing, - the second half will leave on cover filling).

Try not to allow greasing hits on rubber elements of assembly of a dynamic damper if that is provided!

5. Having filled the greasing remains a cover, pull it on the hinge case (for alignment of pressure hook cover edge a blunt tool and let out from under it air) and fix bandage tapes, - track, that the distance between internal and external tapes corresponded to standard requirements.
6. Establish a shaft on the car (see. The section Removal and installation of power shafts) also connect a negative wire to the battery.