The device, service, repair of Mitsubishi Galant (1990 — 2001) - Check of serviceability of functioning, removal and generator installation//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
- Engine electric equipment
   Specifications
   Engine start from the auxiliary power supply
   Removal and installation of the storage battery
   Check of a condition and replacement of wires of the battery
   Ignition system - the general information and precautionary measures
   Serviceability check functioning/adjustment of system of ignition
   Check of a condition and coil replacement (ек) ignitions
   Removal and installation of the key transistor (ignition module)
   Removal and installation of the distributor of ignition (model with contactless system of ignition)
   Removal and installation of sensors of provision of cranked and distributive shaft
   Check and adjustment of installation of a corner of an advancing of ignition
   Ignition order
   Charge system - the general information and precautionary measures
   Check of a condition of system of a charge
   Check of serviceability of functioning, removal and generator installation
   Start system - the general information and precautionary measures
   Check of serviceability of functioning of a starter and start chain
   Removal and starter installation
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Check of serviceability of functioning, removal and generator installation

Details of installation of the generator on models of 3.0 l equipped with the DOHC engine

1 — the Driving belt
2 — generator Assembly with a basic arm

3 — the Basic arm
4 — the Generator


Details of installation of the generator on models of 3.0 l equipped with the SOHC engine

1 — the Driving belt
2 — the Jet bar
3 — Elektroprovodka of the sensor of temperature of EGR (the Californian models)

4 — EGR Tube
5 — the Assembly bracket of the top section of the inlet pipeline (the delivery chamber)
6 — the Generator


Details of installation of the generator on models of 3.5 l

1 — the Driving belt
2 — Elektroprovodka of the generator
3 — Shchup of measurement of level of impellent oil

4 — the Generator
5 — the Basic arm of the generator


Check

Tension check

 PERFORMANCE ORDER

1. Muffle the engine and for the purpose of removal of a superficial charge from the battery on 15 ÷ 20 seconds include head headlights.
2. Measure tension of the storage battery. Write down result of measurement.


Check without loading

 PERFORMANCE ORDER

1. Include neutral transfer (models from RKPP) / transfer the selector lever to the situation "R" (models from AT). Cock the parking brake and prop up wheels protivootkatny boots.
2. According to instructions of manufacturers of the device connect to the engine a tachometer.
3. Disconnect everything onboard consumers of the electric power (a radio receiver, the heater fan, screen wipers, etc.).
4. Start the engine and lift frequency of its rotation to 1500 rpm.
5. Consider the indication of the voltmeter registering target tension of the battery, - it should rise on 0.5 ÷ 25 In rather removed during primary check. If everything is all right, pass to generator check under loading.
6. The exit of size of an increment of tension out of limits of an admissible range speaks about refusal of a generator/regulator of tension.

The probability of violation of serviceability of a condition of electroconducting and its contact connections is not excluded also.

7. The greatest information on a condition of the generator can be received by performance of its check on a workbench with application of a special tester, - act according to the instruction of the manufacturer.


Check under loading

 PERFORMANCE ORDER

1. At the working engine include as much as possible onboard consumers of the electric power (a driving beam, the heater fan, etc.).
2. Lift frequency of rotation of the engine to 2000 rpm.
3. Consider the indication connected to polar plugs of the battery of the voltmeter, - tension should remain at least on 0.5 In above initial, violation of serviceability of functioning of a generator/regulator of tension otherwise takes place. Check also a condition of connecting electroconducting and its contact connections.
4. Try to make generator check on a workbench with application of a special tester, - act according to instructions of manufacturers of the device.


Removal and installation

Engines of 1.5 l, 1.6 l, 1.8 l, 2.0 l and 2.4 l

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove the cover of access located at the left under the car.
3. On the Galant models equipped with system of a turbo-supercharging, remove an inlet air line.
4. Remove driving belts (see. Head of Control and routine maintenance).
5. Remove pulleys of the water pump.
6. Remove the top basic arm of the generator.
7. On models of 1.6 l remove the battery with the pallet and the tank of liquid of washing of a windscreen, then turn out the top fixing bolts and remove a radiator of system of cooling (see. Head Engine).

Take a radiator aside, without disconnecting from it hoses.

8. Disconnect electroconducting from the generator.

9. Turn out fixing bolts and remove the generator.


Installation

 PERFORMANCE ORDER

1. Establish the generator on the regular place, establish the bottom bolt, screw and slightly tighten a fixing nut.
2. On models of 1.6 l establish a radiator of system of cooling and fix it the top bolts. Establish the battery pallet, the battery and the tank of liquid of washing of a windscreen.
3. Establish the top basic arm of the generator and fix on assembly an electroconducting plait.
4. Establish pulleys of the water pump.
5. Establish and adjust driving belts (see. Head of Control and routine maintenance).
6. On the Galant models with a turbo-supercharging establish an air inlet sleeve.
7. Establish an access cover (at the left under the car).
8. Connect a negative wire to the battery and check serviceability of functioning of system of a charge.


Engines of 3.0 l of DOHC

Removal

 PERFORMANCE ORDER

1. Details of installation of the generator on models of 3.0 l with DOHC engines are shown on an illustration.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove the tank of liquid of washing of lenses of headlights.
4. Remove the To/in fan and a pillow of the top support of a radiator.
5. Weaken a natyazhitel and remove a belt of a drive of the generator.
6. Turn out top and the bottom bolts of fastening of the generator.
7. Give bolts of fastening of a basic arm.
8. Remove a basic arm.
9. Disconnect electroconducting and remove the generator.


Installation

 PERFORMANCE ORDER

1. Establish the generator on the regular place and connect to it electroconducting.
2. Establish a basic arm and tighten fixing bolts with demanded effort.
3. Fix the generator on a basic arm, tighten fixture with demanded effort (24 H • м).
4. Establish and adjust a driving belt (see. Head of Control and routine maintenance).
5. Establish the To/in fan and a pillow of the top support of a radiator.
6. Establish into place the tank of liquid of washing of lenses of head headlights.
7. Connect a negative wire to the battery and check serviceability of functioning of system of a charge.


Engines of 3.0 l of SOHC and 3.5 l

Removal

 PERFORMANCE ORDER

1. Details of installation of the generator on models of 3.0 l with SOHC engines and models of 3.5 l are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove an air inlet sleeve.
4. Release a natyazhitel and remove a belt of a drive of the generator.
5. On the Californian models remove assembly of the converter of a back row.
6. Remove a jet bar of the power unit.
7. On models of 3.0 l of SOHC disconnect electroconducting of the sensor of temperature of EGR and lift the receiver EGR, also remove an assembly bracket of the delivery chamber of an inlet air path (the top section of the inlet pipeline).
8. Disconnect from the generator electroconducting.
9. Turn out top and the bottom bolts of fastening of the generator.
10. Lower the generator down and take it from under the car.


Installation

 PERFORMANCE ORDER

1. Establish the generator on the regular place.
2. Tighten the bottom fixture of the generator with demanded effort (20 ÷ 25 H • м).
3. Connect to the generator electroconducting.
4. On models of 3.0 l of SOHC establish an assembly bracket of the delivery chamber of an air path. Screw a fixing bolt and tighten it with demanded effort (18 H • м). Establish a tube of EGR and connect electroconducting to the sensor of temperature of system of a retsirkulyatsiya of the fulfilled gases. Tighten fixture of clamps of a tube with effort (60 H • м).
5. Establish a jet bar of the power unit and tighten its fixture with demanded effort (45 H • м: a bolt and 50 ÷ 60 H • м: a nut).
6. If removed, establish assembly of the back converter.
7. Establish and adjust a driving belt (see. Head of Control and routine maintenance).
8. Connect an air inlet sleeve.
9. Connect a negative wire to the battery and check serviceability of functioning of system of a charge.