The device, service, repair of Mitsubishi Galant (1990 — 2001) - Removal and installation of a fuel tank//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
- Power supply system and release
   Specifications
   Sbrasyvaniye of pressure in a power supply system
   Removal and installation of the case of a throttle
   Removal and installation of the fuel highway and injection injectors
   Check of a condition and replacement of fuel lines and their shtutserny connections
   Check of serviceability of functioning of injectors
   Removal and installation of a regulator of pressure of fuel
   Removal and installation of a safety valve of a fuel tank
   Removal and installation of a fuel tank
   Cleaning and repair of a fuel tank - general information
   Check of serviceability of functioning of the fuel pump, measurement of pressure of fuel
   Removal and installation of the fuel pump/sensor of fuel consumption
   Removal and installation of assembly of an air purifier
   Release system
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of a fuel tank

Details of installation of a fuel tank on the Mirage 1990 ÷ 1992 models of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of supply of fuel (the pressure head line)
5 — the Control valve
6 — Hoses of branch of fuel evaporations
7 — Elektroprovodka
8 — the Connecting hose of a jellied mouth
9 — the Ventilating hose

10 — the Fuel tank
11 — the Hose of branch of fuel evaporations
12 — the Fuel pump
13 — the Mesh filter of a toplivozabornik
14 — the Block of measurement of fuel consumption
15 — the Hose of branch of fuel evaporations
16 — the Double-thread valve
17 — the Jellied mouth


Details of installation of a fuel tank on the Mirage 1993 ÷ 1996 models of вып.

1 — the Jellied mouth
2 — the Hose of branch of fuel evaporations
3 — Shtutserny the socket of the pressure head line
4 — Shtutserny the socket of a returnable hose
5 — the Hose of branch of fuel evaporations
6 — the Contact socket of electroconducting of a gasoline pump and the fuel consumption sensor
7 — Elektroprovodka of sensors of speed of rotation of back wheels (model with ABS)
8 — Assembly of a fuel tank

9 — the Block of measurement of fuel consumption
10 — Sealing laying
11 — the Hose of supply of fuel (the pressure head line)
12 — the Returnable hose
13 — the Fuel pump
14 — Sealing laying
15 — the Hose of branch of fuel evaporations
16 — the Locking valve of a fuel path
17 — Elektroprovodka of a gasoline pump and the fuel consumption sensor


Details of installation of a fuel tank on the Mirage 1997 and 1998 models of вып.

1 — the Cover of a jellied mouth
2 — Sealing laying
3 — the Jellied mouth
4 — the Returnable hose
5 — the Pressure head hose
6 — the Union
7 — the Contact socket of electroconducting
8 — the Fuel tank

9 — the Connecting hose of a jellied mouth
10 — Urovnevy a hose
11 — the Hose of branch of fuel evaporations
12 — the Safety valve of a fuel tank
13 — the Hose of branch of fuel evaporations
14 — the Locking valve of a fuel path
15 — the Fuel pump
16 — the Block of measurement of fuel consumption


Details of installation of a fuel tank on the Mirage 1999 and 2000 models of вып.

1 — the Guard of a jellied mouth
2 — the Guard of a jellied mouth
3 — the Cover of a jellied mouth
4 — Sealing laying
5 — the Hose of branch of fuel evaporations
6 — the Separator
7 — the Hose of branch of fuel evaporations
8 — Assembly of the control valve
9 — the Jellied mouth
10 — the Returnable hose
11 — the Pressure head line
12 — Elektroprovodka
13 — the Hose of branch of fuel evaporations

14 — the Connecting tube
15 — the Tube of branch of fuel evaporations
16 — the Locking valve of a fuel path
17 — the Connecting hose of a jellied mouth
18 — the Valve of interruption of supply of fuel
19 — Urovnevy a hose
20 — Urovnevy the valve
21 — the Fuel pump
22 — the measurement Block
fuel consumption
23 — the Fuel tank
24 — a purge Hose


Details of installation of a fuel tank on the Galant FWD 1990 ÷ 1993 models of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of branch of fuel evaporations
5 — the Contact socket of electroconducting of the block of measurement of fuel consumption
6 — the Contact socket of electroconducting of a gasoline pump
7 — Shtutserny I will corrode connections of the pressure head line to the fuel pump
8 — the Connecting hose of a jellied mouth
9 — the Hose of branch of fuel evaporations

10 — Samokontryashchayasya a nut
11 — the Basic arm of an assembly tape
12 — the Assembly tape
13 — the Fuel tank
14 — the Hose of branch of fuel evaporations
15 — the Control valve of a fuel tank
16 — the Block of measurement of fuel consumption
17 — the Fuel pump
18 — the Jellied mouth


Details of installation of a fuel tank on the Galant AWD 1990 ÷ 1993 models of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of branch of fuel evaporations
5 — the Pressure head line
6 — the Connecting hose of a jellied mouth
7 — the Hose of branch of fuel evaporations

8 — the Guard
9 — the Hollow cover
10 — Samokontryashchayasya a nut
11 — the Fuel tank
12 — the Control valve
14 — the Jellied mouth


Details of installation of a fuel tank on the Galant 1994 ÷ 1996 models of вып. (except Californian)

1 — the Fuel tank
2 — the Hose of branch of fuel evaporations
3 — the Pressure head line
4 — the Returnable hose
5 — the Gasoline pump
6 — the Block of measurement of fuel consumption
7 — the Locking valve

8 — the Hose of branch of fuel evaporations
9 — the Cover of a jellied mouth
10 — the Connecting hose of a fuel mouth
11 — the Hose of branch of fuel evaporations
12 — the Holder
13 — the Jellied mouth
14 — Sealing laying


Details of installation of a fuel tank on the Californian Galant 1994 ÷ 1996 models of вып.

1 — the Fuel tank
2 — the Hose of branch of fuel evaporations
3 — the Pressure head line
4 — the Returnable hose
5 — Assembly of a gasoline pump and the block of a measuring instrument of fuel consumption
6 — the Locking valve
7 — the Hose of branch of fuel evaporations

8 — the Cover of a jellied mouth
9 — the Connecting hose of a jellied mouth
10 — the Hose of branch of fuel evaporations
11 — the Holder
12 — the Jellied mouth
13 — Sealing laying


Details of installation of a fuel tank on the Galant 1997 and 1998 models of вып.

1 — the Fuel tank
2 — the Hose of branch of fuel evaporations
3 — the Pressure head line
4 — the Returnable hose
5 — the Differential sensor of pressure of a fuel tank
6 — Assembly of a gasoline pump and the block of a measuring instrument of fuel consumption
7 — the Locking valve

8 — the Hose of branch of fuel evaporations
9 — the Cover of a jellied mouth
10 — the Connecting hose of a jellied mouth
11 — the Hose of branch of fuel evaporations
12 — the Holder
13 — the Jellied mouth
14 — Sealing laying


Details of installation of a fuel tank on the Galant 1999 and 2000 models of вып.

1 — Elektroprovodka
2 — Shtutsernye sockets
3 — a purge Hose
4 — the Hose of branch of fuel evaporations
5 — the Ventilating hose
6 — the Connecting hose of a jellied mouth
7 — the Tube
8 — Assembly tapes
9 — the Fuel tank
10 — the Differential sensor of pressure
11 — Elektroprovodka
12 — the Pressure head line

13 — the Returnable hose
14 — the Cover
15 — Assembly of the fuel pump
16 — the Guard
17 — the Cover of a jellied mouth
18 — the Amplifier
19 — Sealing laying
20 — the Hose of branch of fuel evaporations
21 — the Separator
22 — the Hose of branch of fuel evaporations
23 — the Control valve
24 — the Jellied mouth


Details of installation of a fuel tank on the Diamante 1992 ÷ 1996 models of вып.

1 — Loker of protection of a wheel arch (DOHC)
2 — Bolts of fastening of the intensifying cylinder (model with 4WS)
3 — Elektroprovodka of the fuel pump
4 — Elektroprovodka of a fuel consumption measuring instrument
5 — the Drain stopper
6 — the Cover of a jellied mouth
7 — the Jellied mouth
8 — the Hose of branch of fuel evaporations
9 — the Connecting hose of a jellied mouth
10 — the Returnable hose
11 — the Pressure head line

12 — the Hose of branch of fuel evaporations
13 — the Central section of system of production of the fulfilled gases
14 — Protection of a fuel tank
15 — Samokontryashchayasya a nut
16 — the Assembly tape
17 — the Fuel tank
18 — the Safety valve
19 — the Hose of branch of fuel evaporations
20 — the Block of measurement of fuel consumption
21 — the Fuel pump


Details of installation of a fuel tank on the Diamante 1997 ÷ 2000 models of вып.

1 — the Cable of a drive of the parking brake
2 — the Fuel tank
3 — the Hose of branch of fuel evaporations
4 — the Pressure head line
5 — the Hose of branch of fuel evaporations
6 — Assembly of the fuel pump and the block of measurement of fuel consumption
7 — the Hose of branch of fuel evaporations

8 — Klapannaya assembly
9 — the Cover of a jellied mouth
10 — the Connecting hose of a jellied mouth
11 — the Hose of branch of fuel evaporations
12 — the Jellied mouth
13 — the Fuel filter
14 — Toplivoprovod


Remember that gasoline is extremely inflammable liquid! At work with components of a power supply system observe all taken measures of fire safety. Do not smoke! Do not come nearer to a venue of works with open fire or unprotected by the lamp shade carrying! Do not make system service in the rooms equipped with working at natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to allow fuel hits on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilled fuel and do not put the rags impregnated with a fuels and lubricants near sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before starting a detachment of fuel lines, dump residual pressure in system. At service of components of a power supply system put on goggles. Constantly hold near at hand the class B fire extinguisher!


Removal

 PERFORMANCE ORDER

1. Details of installation of a fuel tank are presented on illustrations.

2. Dump pressure in a power supply system (see. Undressed Sbrasyvaniye pressure in a power supply system).
3. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

4. To Poddomkratta the car also establish it on props.
5. Merge the fuel remains from a fuel tank in reception container suitable on volume.
6. On the Diamante models:

a) Remove a loker of protection of an arch of the left back wheel;
b) Disconnect the central section of system of production of the fulfilled gases from the main exhaust silencer. Remove back section of system of release with подвесов and lower it, take aside and tie up;
c) On the models equipped with a steering drive of back wheels turn out fixing bolts and remove assembly of the back steering mechanism.
7. Disconnect from assembly of the fuel pump pressure head and returnable hoses. Also disconnect hoses of branch of fuel evaporations.
8. Disconnect electroconducting from assembly of the gasoline pump/block of measurement of fuel consumption.
9. Disconnect from a tank a jellied mouth and ventilating hoses.
10. Get under the tank center a suitable jack, prop up them assembly and give nuts of fastening of assembly brackets (tapes).
11. Slightly приопустите a tank also disconnect from it the remained lines of communication (electroconducting, hoses, tubes, etc.).
12. Take a tank from under the car.


Installation

 PERFORMANCE ORDER

1. If the tank is subject to replacement, transfer from it on replaceable assembly various hinged components, including thermofilters, connecting hoses, valves and assembly of the fuel pump/sensor of fuel consumption.
2. Fix a new tank on a head of a jack and get it on the place under the car bottom, - leave a sufficient gap for connection of lines of communication to the top part of pump assembly.
3. Connect the corresponding lines of communication to the top part of a tank.
4. Cock a jack, having finally got a tank in regular situation. Establish assembly tapes and fix their new самоконтрящимися nuts.
5. Restore initial connection of pressure head and returnable lines.
6. Connect a hose of a jellied mouth and the ventilating line. Special screws fix assembly of a jellied mouth on a car wing.
7. On the Diamante models:

a) At the corresponding complete set establish the amplifier of a steering drive of back wheels, screw fixing bolts and tighten them with demanded effort (43 H • м);
b) Establish and fix on подвесах back section of system of production of the fulfilled gases;
c) If removed, establish a loker of protection of an arch of the left back wheel.
8. Lower the car on the earth and pour the merged fuel back in a tank. Check serviceability of functioning of the fuel pump (see below), examine a power supply system path on existence of signs of development of leaks.