Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
- Power supply system and release
   Specifications
   Sbrasyvaniye of pressure in a power supply system
   Removal and installation of the case of a throttle
   Removal and installation of the fuel highway and injection injectors
   Check of a condition and replacement of fuel lines and their shtutserny connections
   Check of serviceability of functioning of injectors
   Removal and installation of a regulator of pressure of fuel
   Removal and installation of a safety valve of a fuel tank
   Removal and installation of a fuel tank
   Cleaning and repair of a fuel tank - general information
   Check of serviceability of functioning of the fuel pump, measurement of pressure of fuel
   Removal and installation of the fuel pump/sensor of fuel consumption
   Removal and installation of assembly of an air purifier
   Release system
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the fuel pump/sensor of fuel consumption

Details of installation of a fuel tank on the Mirage 1990 ÷ 1992 models of вып.

1 — the Cover of a jellied mouth
2 — the Drain stopper
3 — the Returnable hose
4 — the Hose of supply of fuel (the pressure head line)
5 — the Control valve
6 — Hoses of branch of fuel evaporations
7 — Elektroprovodka
8 — the Connecting hose of a jellied mouth
9 — the Ventilating hose

10 — the Fuel tank
11 — the Hose of branch of fuel evaporations
12 — the Fuel pump
13 — the Mesh filter of a toplivozabornik
14 — the Block of measurement of fuel consumption
15 — the Hose of branch of fuel evaporations
16 — the Double-thread valve
17 — the Jellied mouth


Remember that gasoline is extremely inflammable liquid! At work with components of a power supply system observe all taken measures of fire safety. Do not smoke! Do not come nearer to a venue of works with open fire or unprotected by the lamp shade carrying! Do not make system service in the rooms equipped with working at natural gas and heating devices equipped with a control torch (such as водогреи and dryers for clothes). Do not forget that gasoline is among cancerogenic substances, i.e., - the substances promoting development of a cancer! Try not to allow fuel hits on open sites of a body, use rubber protective gloves, at casual unforeseen contact to fuel carefully wash out hands warm water with soap. Immediately collect the spilled fuel and do not put the rags impregnated with a fuels and lubricants near sources of open fire. Remember that the power supply system equipped with injection of fuel of models constantly is under pressure. Before starting a detachment of fuel lines, dump residual pressure in system. At service of components of a power supply system put on goggles. Constantly hold near at hand the class B fire extinguisher!


Mirage 1990 ÷ 1992 models of вып.

Removal

 PERFORMANCE ORDER

1. Details of installation of assembly of the fuel pump/sensor of fuel consumption on the Mirage 1990 ÷ 1992 models of вып. are presented on an illustration.
2. Dump pressure in a power supply system (see. Undressed Sbrasyvaniye pressure in a power supply system).
3. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

4. Merge the fuel remains from a tank in suitable reception container.
5. Slightly приопустите assembly of a fuel tank also disconnect the electroconducting brought to its top part and lines of communication.
6. Remove a fuel tank from the car (see. Section Removal and installation of a fuel tank).
7. Give five fixing nuts and take assembly of the fuel pump/sensor of fuel consumption from a tank.


Installation

 PERFORMANCE ORDER

1. Establish assembly of the fuel pump/sensor of an expense on the regular place, - do not forget to replace sealing laying. Screw and tighten fixing nuts.
2. Establish assembly of a fuel tank on the car (see. Section Removal and installation of a fuel tank).
3. Lower the car on the earth and pour the merged fuel back in a fuel tank.
4. Connect a negative wire to the battery.
5. Check the pressure head characteristic of the fuel pump (see. Section Check of serviceability of functioning of the fuel pump, measurement of pressure of fuel). Examine a power supply system path on existence of signs of development of leaks.


Front-wheel Galant 1990 ÷ 1993 models (FWD) of вып.

Removal


 PERFORMANCE ORDER

1. Dump pressure in a power supply system (see. Undressed Sbrasyvaniye pressure in a power supply system).
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Merge the fuel remains from a tank in suitable reception container.
4. Disconnect brought to assembly of the fuel pump of fuel electroconducting, make sure available sufficient for a priopuskaniye of a tank of a weak point of a plait of electroconducting of the sensor of fuel consumption. In case of need disconnect also sensor electroconducting, previously having marked a plait.
5. Disconnect from the pump the pressure head line.

6. Release самоконтрящиеся nuts of fastening of assembly brackets of a tank

7. Turn out bolts of fastening of the right cross-section bar and disconnect the lever from a joint of a body element. Lower a cross-section bar and tie up it a wire to assembly of the back bridge.

8. Turn out six fixing bolts and remove established in the tank basis sealing laying.

9. Remove assembly of the fuel pump.


Installation

 PERFORMANCE ORDER

1. Achieve combination of three directing pins mounted on laying with the corresponding openings of pump assembly. Track, that nipples appeared are developed in the same party that before pump removal.

2. Pass a fixing bolt through an opening in the tank bottom (do not forget to replace sealing laying) and tighten it with demanded effort (14 H • м).
3. Establish the right cross-section bar, screw a fixing bolt in the corresponding body joint and freely tighten it.
4. Tightening самоконтрящиеся nuts of assembly tapes of a tank, achieve dense landing it on the car. Tighten nuts with demanded effort (31 H • м).
5. Connect a pressure head hose and tighten its shtutserny socket with demanded effort (40 H • м).
6. Connect electroconducting to assembly of the gasoline pump/sensor of fuel consumption.
7. Lower the car on the earth and finally tighten a bolt of fastening of a cross-section bar with demanded effort (80 ÷ 100 H • м).
8. Pour in a tank the fuel merged from it.
9. Connect a negative wire to the battery.
10. Check serviceability of functioning of a power supply system, examine its path on existence of signs of development of leaks.


All-wheel drive Galant 1990 ÷ 1993 models (AWD) of вып.

Removal

 PERFORMANCE ORDER

1. Dump pressure in a power supply system (see. Undressed Sbrasyvaniye pressure in a power supply system).
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!


3. The fuel pump is placed in a tank. Uncover the access, established in the back panel of a floor of the car.

4. Merge fuel remaining in a tank in reception container suitable on volume.
5. Disconnect from pump assembly electroconducting.
6. In case of need remove the double-thread valve limiter of control of level of fuel in a tank.
7. Disconnect the pressure head line.

8. Turn out six fixing bolts and take assembly of the gasoline pump/sensor of fuel consumption from a tank.

9. Achieve combination of three directing pins mounted on laying with the corresponding openings of pump assembly. Track, that nipples appeared are developed in the same party that before pump removal. Establish holders and tighten them with demanded effort (3 H • м).
10. Connect a pressure head hose and tighten its shtutserny socket with demanded effort (40 H • м).
11. Establish to the place of the double-thread valve limiter and connect to pump assembly electroconducting.
12. Pour in a tank the fuel merged from it.
13. Connect a negative wire to the battery.
14. Check serviceability of functioning of a power supply system, examine its path on existence of signs of development of leaks.

15. Place on the floor panel a sealing element 3М ATD No. 8625, then establish and fix a service cover.


Galant 1994 ÷ 1998 models of вып., Mirage 1993 ÷ 2000 of вып. and Diamante

Removal

 PERFORMANCE ORDER

1. Dump pressure in a power supply system (see. Undressed Sbrasyvaniye pressure in a power supply system).
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove a pillow of a back seat (see. Head Body).
4. Remove a service cover of access to assembly of the submersible fuel pump/sensor of fuel consumption.

5. Disconnect from pump assembly electroconducting.

6. Disconnect a returnable hose and the pressure head line.

7. Give fixing nuts and remove assembly.


Installation

 PERFORMANCE ORDER

1. Lay on a landing surface of a tank new sealing laying.

2. Fill assembly of the gasoline pump/sensor of fuel consumption in a tank. Screw fixing bolts and tighten them with demanded effort (2.5 H • м).

At introduction of pump assembly in a tank the measuring float of the sensor of fuel consumption should be unbent to the left.

3. Connect to assembly the pressure head line and a hose of return of fuel.
4. Connect electroconducting.
5. Connect a negative wire to the battery.
6. Check the pressure head characteristic of the fuel pump (see. Section Check of serviceability of functioning of the fuel pump, measurement of pressure of fuel). Examine elements of a path of a power supply system on existence of signs of development of leaks.
7. Plant on hermetic a service cover of access to the pump. Establish into place a pillow of a back seat (see. Head Body).


Galant 1999 and 2000 models of вып.

Removal

 PERFORMANCE ORDER

1. Dump pressure in a power supply system (see. Undressed Sbrasyvaniye pressure in a power supply system).
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Remove a pillow of a back seat (see. Head Body).
4. Remove a service cover of access to assembly of the submersible fuel pump/sensor of fuel consumption.
5. Disconnect from pump assembly electroconducting.
6. Disconnect a returnable hose and the pressure head line.

7. By means of the special tool of the Mv991480 type release fixing cover and remove assembly of the fuel pump/sensor of fuel consumption.


Installation

 PERFORMANCE ORDER

1. Lay on a landing surface of a tank new sealing laying.
2. Fill assembly of the gasoline pump/sensor of fuel consumption in a tank, - track correctness of combination put on assembly and the panel of a floor of landing labels.
3. By means of the special Mv991480 tool tighten fixing cover.
4. Connect to assembly the pressure head line and a hose of return of fuel.
5. Connect electroconducting.
6. Connect a negative wire to the battery.
7. Check the pressure head characteristic of the fuel pump (see. Section Check of serviceability of functioning of the fuel pump, measurement of pressure of fuel). Examine elements of a path of a power supply system on existence of signs of development of leaks.
8. Plant on hermetic a service cover of access to the pump.
9. Establish into place a pillow of a back seat (see. Head Body).