The device, service, repair of Mitsubishi Galant (1990 — 2001) - Removal and installation of the heat exchanger of a heater//Mitsubisi Galant /

Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
- Cooling and heating systems
   Specifications
   Antifreeze - general information
   Check of serviceability of functioning and thermostat
   Check of a condition of the fan of system of cooling
   Removal and installation of a radiator of system of cooling
   Check of a condition of the water pump
   Removal and installation of the water pump
   Check of serviceability of functioning and replacement of the block of the sensor of a measuring instrument of temperature of cooling liquid
   Replacement of the electromotor of a drive of the fan of a heater
   Removal and installation of the heat exchanger of a heater
   Check of serviceability of functioning and service of systems of heating and air conditioning
   Removal and installation of assembly of the control panel by functioning of a heater and air conditioner, adjustment of driving cables
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ Manual transmission
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal and installation of the heat exchanger of a heater

Details of installation of the heat exchanger of a heater on the Diamante 1992 ÷ 1996 models of вып.

1 — Branch pipes of connection of heating hoses
2 — the Right section of the bottom furnish of the dashboard
3 — the Sleeve of supply of air in a passenger foot well
4 — the Dashboard
5 — the Deflector of an air line of foot level
6 — the Sleeve And a knee cooler
7 — Assembly of the central air line
8 — the Sleeve of supply of air in a driver's foot well
9 — Forward and back central amplifiers
10 — Assembly of the central assembly rack

11 — Assembly of a sleeve of distribution of an air stream
12 — Fixture of the okhladitelny block
13 — the Power transistor
14 — the Sensor of temperature of cooling liquid
15 — Assembly of the dempferny motor of formation of temperature composition of air
16 — Dempferny the motor of the selector of supply of external air
17 — heater Assembly
18 — the Slip
19 — the Heat exchanger (radiator) of a heater


Details of installation of the heat exchanger of a heater on the Galant 1990 ÷ 1993 models of вып.

1 — the Central assembly rack of the dashboard
2 — the Deflector of an air line of foot level
3 — the Air line of knee level
4 — the Sleeve of supply of air in a passenger foot well
5 — the Sleeve of supply of air in a driver's foot well
6 — the Central air line

7 — the Air line of a back heater In
8 — the Air line of a back heater With
9 — the Air distributor of the bottom level
10 — the Air line (models without To/in)
11 — evaporator Fixture (models with To/in)
12 — heater Assembly


Details of installation of the heat exchanger of a heater on the Galant 1994 ÷ 1998 models of вып.

1 — Branch pipes of connection of heating hoses
2 — the Central ventilating sleeve
3 — the Central amplifier
4 — the Air distributor of the bottom level
5 — the Basic arm of ECM

6 — evaporator Fixture
7 — Clamps
8 — heater Assembly
9 — the Heat exchanger (radiator) of a heater


Details of installation of the heat exchanger of a heater on the Galant 1999 and 2000 models of вып.

1 — the Controller of blocking of a belt (model of 3.0 l)
2 — the Cover
3 — the Automatic controler of the compressor (model with To/in)

Charging and discharge a coolant (models with To/in)

4 — the Tube of a refrigerator path (model with To/in)
5 — the Broad valve
6 — Sealing rings (models with To/in)

7 — the Evaporator
8 — the Drainage hose (models with To/in)

Descent and addition of cooling liquid

9 — Heating hoses
10 — heater/cooler Assembly
11 — the heater Heat exchanger


Details of installation of the heat exchanger of a heater on the Mirage 1990 ÷ 1992 models of вып.

1 — Heating hoses
2 — the Driving cable sample of the direction of distribution of air
3 — the Driving cable of a choice of a temperature mode
4 — the Driving cable of a choice of a mode of air circulation
5 — Assembly of management by heater functioning
6 — I Will corrode electroconductings of the relay of management of ECI
7 — the Central assembly rack of the dashboard
8 — the Sleeve And a back heater

9 — the Air line of knee level (model without a back heater) / a transit air line (models with a back heater)
10 — the Sleeve of supply of air in foot wells
11 — the Air line of knee level
12 — the Central air line
13 — Fixture of assembly of a heater
14 — Control unit ELC АТ
15 — Fixture of assembly of the evaporator
16 — heater Assembly


Details of installation of the heat exchanger of a heater on the Mirage 1993 ÷ 1996 models of вып.

1 — Heating hoses
2 — the Connecting sleeve (models without To/in)
3 — the Forward air line
4 — the Central amplifier

5 — the Central air line
6 — Fixture of assembly of the evaporator (model with To/in)
7 — heater Assembly
8 — the Heat exchanger (radiator) of a heater


Details of installation of the heat exchanger of a heater on the Mirage 1997 ÷ 2000 models of вып.

1 — the Central amplifier
2 — the Central air line
3 — an air distributor Sleeve

4 — Heating hoses
5 — heater Assembly
6 — the Heat exchanger (radiator) of a heater


Cars considered in the real Management are equipped with system of additional safety of SRS which is better known as a safety cushion. Before performing any works near assembly of a pillow or a steering column, without fail disconnect system in order to avoid receiving traumas as a result of its casual operation (see. Head Onboard electric equipment). Isolation and contact sockets of electroconducting of a chain of SRS are painted in bright yellow color. It is not necessary to connect any diagnostic devices to this chain!

Air central air constantly is under a high pressure. At all do not disconnect refrigerator lines and do not remove any components of system, previously without having executed a discharge of the last. The discharge of central air of air should be made by strengths of the skilled expert in the conditions of a car-care center workshop. At a rassoyedineniye of refrigerator lines surely put on goggles!

Do not allow antifreeze hit on open sites of a body and the painted surfaces of the car. Casually got splashes immediately wash away a plentiful quantity of water. Remember that antifreeze is extremely toxic liquid and its hit in an organism even in small amounts is fraught with the most serious consequences (up to a lethal outcome). Never leave antifreeze being stored in leaky closed container and immediately collect cooling liquid spilled on a floor. Remember that the sweetish smell of antifreeze can draw to itself attention of children and animals. About ways utilization of the fulfilled cooling liquid consult at any station of car-care center. In many regions of the world special points on different reception of working off are equipped. At all do not merge old cooling liquid in the sewerage and on the earth! Recently nontoxical grades of antifreeze are developed, however they also are subject to utilization in the organized order.

Before starting procedure performance, wait complete cooling of the engine.


Diamante models

Removal

 PERFORMANCE ORDER

1. Details of installation of the heat exchanger of a heater on the Diamante models are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action! Disconnect SRS (see. Head Onboard electric equipment).

3. Empty system of cooling and disconnect rubber hoses of a water path from the heater heat exchanger (at once закупорьте the open ends of hoses for the purpose of prevention of risk of internal pollution of system of cooling).
4. Remove the right section of the bottom furnish of the dashboard.
5. Remove a sleeve of supply of air in a passenger foot well.
6. For the purpose of dismantle of console assembly remove an ashtray and turn out the opened screw. Turn out remained four, located on each side assemblies, lobbies of the screw and remove the console.
7. Remove decorative caps, turn out the opened screws and remove assembly of a driver's knee emphasis with a basic arm.
8. Remove covers of a steering column.
9. Remove the drummer of the lock of a cover of a ware box, actually assembly of a box and its external casing. Turn out the opened screw.
10. Remove the panel of facing of a radio receiver and a stereosystem
11. Remove assembly of management by functioning of systems of heating and air conditioning.
12. Remove a coaster.
13. Remove the loudspeakers located from above on the dashboard.
14. Remove facing of an instrument guard and a combination of devices.
15. Disconnect from transmission a cable of a drive of a speedometer. Disconnect a transitional nozzle from assembly of a combination of devices, slightly involve a cable inside and remove a nozzle.
16. Disconnect all electroconducting brought to a steering column. Turn out fixing bolts and lower a column down, having laid it on a driver's seat.

Observe extreme care, - try not to allow any contact to the safety cushion module.

17. Remove a lamp of illumination of a ware box.
18. Turn out the remained fixing screws and remove the dashboard.
19. Remove a sleeve of supply of air in a driver's foot well, an okhladitelny sleeve of knee level and the central air line.
20. Remove forward and central amplifiers and the central assembly rack.
21. Remove assembly of a sleeve of distribution of an air stream.
22. Disconnect all brought to heater assembly electroconducting.
23. Turn out fixing screws, give nuts and remove heater assembly from the car.
24. Transfer assembly on a workbench and take from a casing a heat exchanger radiator.


Installation

 PERFORMANCE ORDER

1. Carefully clean and dry from within a casing of a heater and establish in it the heat exchanger and accompanying components.
2. Establish heat exchanger assembly on the car, tighten fixture. Track correctness of mutual provision of casings of assemblies of a heater and the evaporator. Connect electroconducting to fixed on heater assembly to components.
3. Establish assembly of a sleeve of the air distributor. Establish forward and back amplifiers and the central assembly rack.
4. Establish the central air line, a sleeve of a knee cooler and a sleeve of supply of air in a driver's foot well.
5. Establish the dashboard, screw and tighten fixing screws.
6. Establish a lamp of illumination of a ware box.
7. Translate into position and fix a steering column, connect to it the corresponding electroconducting.
8. Connect to an instrument guard a transitional nozzle of a cable of a drive of a speedometer.
9. Establish a combination of devices and the panel of its facing.
10. Establish on the dashboard the top loudspeakers.
11. Establish a coaster.
12. Establish assembly of management by functioning of central air of air.
13. Establish a stereosystem and the panel of facing of a radio receiver.
14. Screw the screw located under assembly of a ware box.
15. Establish assembly of a ware box.
16. Establish covers of a casing of a steering column.
17. Establish a basic arm of a knee emphasis and actually an emphasis. Screw fixing screws and muffle them decorative jams.
18. Establish console assembly and an ashtray.
19. Establish a sleeve of supply of air in a passenger foot well.
20. Establish the right section of the bottom furnish of the dashboard.
21. Connect to the heater heat exchanger rubber hoses.
22. Fill in in cooling system cooling liquid.
23. Connect a negative wire to the battery.
24. Check serviceability of functioning of automatic central air of air.
25. Check elements of a heating path on existence of signs of development of leakages of cooling liquid.


Galant models

Removal

 PERFORMANCE ORDER

1. Details of installation of the heat exchanger of a heater on the Galant models are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action! Disconnect SRS (see. Head Onboard electric equipment).

3. At the cold engine transfer the lever of a choice of a temperature mode to the situation FULL HOT (the maximum heating). Empty cooling system.
4. Disconnect the rubber hoses of a water path connected to branch pipes of the heat exchanger of a heater on a back partition of an impellent compartment.
5. Remove the central console (see. Head Body).
6. Uncover a heater.
7. Remove a steering wheel.
8. Remove a small cover from a casing of a steering column.
9. Remove section of the bottom furnish of the dashboard.
10. Remove both sections of a casing of a steering column. Disconnect the electroconducting brought to a column.
11. Remove facing of an instrument guard.
12. Turn out screws of fastening of a combination of devices.
13. Liberate a combination of devices from an adjusting nest and disconnect from its back party a nozzle of a cable of a drive of a speedometer. Remove a combination of devices.
14. Remove the floor console with a stretcher.
15. Disconnect and remove sleeves of supply of air in all vertical levels of salon.
16. Remove a ware box.
17. Remove an ashtray with a basic arm (do not forget to disconnect electroconducting from the lighter).
18. Remove control panel facing by heater functioning.
19. Remove assembly of management by functioning of a heater and disconnect from it electroconducting.
20. Remove the right section of the bottom furnish of the dashboard with a stretcher.
21. Uncover the assembly block of safety locks established at the left under the dashboard. To Otboltita also remove the assembly block.
22. Remove panels of furnish of forward racks.
23. Remove forward overlays of thresholds of both forward doors.
24. Liberate deflector facing обдува a windscreen, disconnect electroconducting from a photo cell and remove facing and a deflector lattice.
25. Remove a lattice of the deflector of the central air line.
26. Turn out bolts of fastening of an arm of a steering column to the dashboard.
27. Remove assembly of the central intensifying frame. Turn out bolts of fastening of the right stretcher (try to remember their adjusting provisions).
28. Turn out the remained fixing bolts and remove the dashboard, previously having marked and having disconnected the corresponding electroconducting.
29. On models with automatic central air of air remove established before heater assembly (from below) the control unit food distribution.
30. Remove a sleeve connecting the block of a heater to a casing of the evaporator (model with To/in) / assembly of the fan of a heater (model without To/in).
31. Carefully disconnect vacuum hoses.
32. Remove heater assembly from the car and transfer it on a workbench.
33. Uncover the water crane, disconnect drafts and remove the vacuum activator.
34. Release clamps and take the heat exchanger from a heater casing.
35. After removal of the water crane heat exchanger replacement can be made. Remove a plastic cover, weaken fixing collars, disconnect a hose and remove the crane.


Installation

 PERFORMANCE ORDER

1. Carefully clean and dry from within a casing of a heater and establish in it the heat exchanger and assembly of a water hose (replace a hose with fixing collars).
2. Establish the vacuum activator and connecting draft. Establish on crane assembly a cover.
3. Establish heat exchanger assembly on the car, tighten fixture.
4. Accurately connect the socket to a plait of vacuum hoses. Track correctness of connection of hoses and reliability of their fastening on the unions.
5. Establish a cover of heating assembly and the central console.
6. Establish a sleeve connecting assemblies of a heater and evaporator/assembly of the fan of a heater.
7. Establish the block of distribution of a food, accurately connect drafts and rods.
8. Connect to the heat exchanger hoses of an okhladitelny path.
9. Establish the dashboard (act as it should be, the return to an order of dismantle of components).
10. Establish the central console.
11. Establish casings of a steering column. Restore initial connection of electroconducting.
12. Establish the central section of the bottom furnish.
13. Establish a small cover on a casing of a steering column.
14. Establish a steering wheel.
15. Fill cooling system.
16. Connect a negative wire to the battery.
17. Check serviceability of functioning of automatic central air of air.
18. Check elements of a heating path on existence of signs of development of leakages of cooling liquid.
19. Connect a negative wire to the battery.
20. Check serviceability of functioning of automatic central air of air.
21. Check elements of a heating path on existence of signs of development of leakages of cooling liquid.


Mirage models

Removal

 PERFORMANCE ORDER

1. Details of installation of the heat exchanger of a heater on the Mirage models are shown on illustrations.
2. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

3. Empty cooling system. Disconnect heating hoses. Remove decorative caps from the anchor bolts, the pallet established under seats and directing rings of seat belts, give fixture, disconnect electroconducting from sensors switches of seat belts, then remove seats.
4. Remove from assembly of the floor console a coin box and a ware box. Remove assembly of the switch of the electric drive of mirrors back a look/cap.

For liberation of all listed components it is necessary to use only the plastic tool!

5. Remove a back half of the console.
6. On models from RKPP remove the handle of the lever of gear shifting.
7. Remove forward section of the console.
8. For fastening of the dashboard plastic clamps of shtiftovy type are used. For an otpuskaniye of such clamp it is necessary to drown a stupid drift the central pin of assembly then to take the last from the landing nest.

Do not press a pin with excessive effort as it can give е it to pushing out from the opposite side of a clamp.

9. Remove forward overlays of thresholds of both doors.
10. Remove an ashtray.
11. Remove the central facing section of the dashboard (radio receiver facing).
12. Remove fixed in the top left corner of the dashboard a case for sunglasses, and also the lateral panel in which this case is built in.
13. Remove a driver's knee emphasis and the handle of a drive of an otpuskaniye of the lock of a cowl.
14. Remove the top and bottom sections of a casing of a steering column.
15. Remove a radio receiver.
16. Remove a ware box and the drummer of the lock of its cover.
17. Remove the bottom cover of the dashboard and two small fragments of furnish in the central part of the panel (pull them on itself).
18. Turn out the screw of fastening of assembly of management of heater functioning.
19. Remove facing of an instrument guard and take outside a combination of devices.
20. Remove a transitional nozzle of connection to a combination of devices of a cable of a drive of a speedometer (previously the cable should be disconnected from transmission). Slightly extend hummock assembly on itself and turn a nozzle for the purpose of its liberation a little.
21. Hooking a screw-driver with a flat sting, release lock uvulas and disunite sockets brought to a combination of devices of electroconducting.
22. Having hooked the plastic tool, uncover the right loudspeaker. Remove a loudspeaker and remove lateral deflectors of the top air lines. Dismantle hours. Access to bolts of fastening of the dashboard now should open.
23. Give a fixing nut, take a bolt and lower a steering column.
24. Turn out fixing bolts and remove dashboard assembly.
25. Disconnect cables of management of modes of functioning of a heater from assembly of the last, then remove the control panel.
26. Disconnect electroconducting of the relay of management of MFI.
27. Remove two stamped steel emphasis of the dashboard.
28. Remove sleeves of air lines.
29. Give nuts of fastening of assembly of a heater.
30. Remove the ELC control unit of automatic transmission.
31. Give nuts and release clamps of fastening of assembly of the evaporator.
32. Put forward the evaporator in salon, then remove the heater block.

Try not to damage connecting tubes.

33. Uncover, established on heating tubes, then release clamps of fastening of the heat exchanger. Take the heat exchanger from a heater casing, - try not to damage ламели a radiator and not to cut about them fingers.


Installation

 PERFORMANCE ORDER

1. Carefully clean and dry from within a casing of a heater and establish in it the heat exchanger. Track reliability of a zashchelkivaniye of clamps and covers.
2. Establish the evaporator and the assembly ELC AT block.
3. Establish heater assembly on the regular place and connect sleeves of air lines.
4. Restore initial connection of electroconducting and driving cables of management.
5. Operating as it should be, the return to an order of dismantle of components, establish assembly of the dashboard and the console ().
6. Establish forward seats.
7. Connect a negative wire to the battery.
8. Check serviceability of functioning of automatic central air of air.
9. Check elements of a heating path on existence of signs of development of leakages of cooling liquid.