Mitsubishi Galant

1990 — 2001 of release

Repair and car operation



Mitsubishi Galant
+ Identification numbers of the car
+ Governing bodies
+ Settings and routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
- Manual transmission
   + 5-step manual box of gear shifting (RKPP)
   - Automatic transmissions (AT)
      General information and functioning principle
      AT problem diagnostics - the general information
      The adjustments made without removal of AT from the car
      Removal and installation of the pallet of a case of AT
      Removal, installation and adjustment of the sensor switch of permission of start
      Removal and AT installation
      Major maintenance of AT
   + Transfer case
+ Coupling and transmission line
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


onlinepharmaciescanada.com


Removal and AT installation

AT F4А51 installation details on the Diamante models, the left-side view behind (1 of 2)

1 — the Place of connection of a cable of management of AT switching
2 — Hoses of a maslookhladitel
3 — I Will corrode electroconductings of the sensor switch of permission of start (PNP)
4 — I Will corrode electroconductings of the electromagnetic valve of management of AT
5 — I Will corrode electroconductings of the sensor of turns of primary shaft
6 — I Will corrode electroconductings of the sensor of turns of a secondary shaft

7 — I Will corrode VSS electroconductings
8 — Shplint
9 — the Tip of steering draft
10 — Stupichnaya a nut (a nut of fastening of a power shaft)
11 — the Spherical support of the bottom lever of a suspension bracket
12 — Assemblies of power shafts


AT F4А51 installation details on the Diamante models, the left-side view behind (2 of 2)

13 — the Starter
14 — the Central beam
15 — the Arm of a back jet emphasis of a suspension bracket of the power unit
16 — the Bolt of fixing of the top section of transmission
17 — the Arm of a support of a suspension bracket of the power unit

18 — the support Limiter
19 — the Cover of a dome of transmission
20 — the Bolt of fastening of a driving disk
21 — the Bolt of fixing of the bottom section of transmission
22 — transmission Assembly


Diamante models

The final tightening of the fixture marked with an asterisk is made after lowering of the power unit.

Removal

 PERFORMANCE ORDER

1. Details of installation of assembly of AT on the Diamante models are shown on illustrations.
2. Disconnect SRS (safety cushion) (see. Head Onboard electric equipment).
3. To Poddomkratta the car also establish it on props.
4. Remove forward wheels.
5. Remove a lateral cover and protection of a case of the engine.
6. Merge from a case of transmission of ATF.
7. At the corresponding complete set of the car remove assembly of the forward catalytic converter.
8. Remove an exhaust pipe, the main exhaust silencer and assembly of the catalytic converter.
9. Liberate from assembly of a rotary fist a tip of steering draft and a spherical support of the lever of a suspension bracket.
10. To Otboltita basic bearing of the left power shaft.
11. Hooking mount, liberate power shafts from transmission.
12. Remove air purifier assembly with the sleeve of an air inlet connected to it.
13. Disunite the socket of a plait of electroconducting of the engine.
14. On models with an active suspension bracket (Active-ECS) remove from transmission assembly of the compressor and tie up it a wire, - do not allow a compressor povisaniye on an air hose.
15. At the corresponding complete set remove a basic arm of a jet emphasis of a suspension bracket of the power unit.
16. Disconnect from transmission a cable of a drive of a speedometer.
17. Release a fixing collar and disconnect from transmission a cable of a drive of gear shifting.
18. Disconnect from a transmission case hoses of a maslookhladitel, - at once закупорьте the open ends of hoses in order to avoid hit in dirt system.
19. Disconnect electroconducting from the sensor switch of permission of start, the sensor switch of the servo-driver of the kickdown mode, the pulse generator, the sensor of temperature of ATF and the electromagnetic valve of management of transmission switching.
20. Prop up transmission by a jack and remove an arm of a support of its suspension bracket.
21. Turn out three top bolts of fastening of transmission to the engine.
22. On models from 4WS remove the thermofilter of the 4WS oil pump and remove pump assembly, - try not to allow tension of oil hoses.
23. On the models equipped with Active-ECS system disconnect a rod of the sensor of height of a suspension bracket from assembly of the bottom control lever of a suspension bracket.
24. Turn out a bolt of fastening of the oxygen sensor to the right beam.
25. Remove starter assembly.
26. Remove the basic arms blocking access to a back cover of a dome of transmission.
27. Remove covers of the dome/pallet of transmission.
28. Turn out bolts of fastening of a flexible disk to the rotation converter.
29. Turn out the bottom fixing bolts, separate transmission from the engine and take it from under the car.

Installation

 PERFORMANCE ORDER

1. Press transmission to the engine, screw fixing bolts and tighten them with demanded effort (75 H • м)
2. Screw bolts of fastening of the converter of rotation to a driving disk and tighten them with demanded effort (46 ÷ 53 H • м).
3. Establish covers of the dome/pallet of a case of transmission.
4. Establish all acting in film for the purpose of ensuring access to a back cover of transmission arms of support of a suspension bracket of the power unit.
5. Establish into place a starter.
6. Screw a bolt of fastening of a plait of electroconducting of the oxygen sensor to the right beam and tighten it with demanded effort (10 ÷ 12 H • м).

7. On models with Active-ECS connect a rod of the sensor of height of a suspension bracket to the bottom control lever. Adjust length of a rod And, - demanded value makes 269 ÷ 270 mm.

8. At the corresponding complete set establish into place the pump 4WS and its thermofilter. Tighten bolts of fastening of the pump and its screen with demanded effort (24 H • м).
9. Screw three top bolts of fastening of transmission to the engine. Tighten bolts with demanded effort
(75 H • м).

One of the top bolts is used also for fastening of the tire of grounding.

10. Establish an arm of a support of a suspension bracket of transmission. Tighten fixture (bolts and nuts) support with demanded effort (70 H • м).
11. Connect electroconducting to the electromagnetic valve of management AT switching, to the sensor switch of the servo-driver of the kickdown mode, the pulse generator, the sensor of temperature of ATF and the sensor switch of permission of start (PNP).
12. Connect to transmission hoses of a maslookhladitel and fix them on the unions new collars.
13. Connect to transmission and fix a collar a cable of a drive of switching.
14. Connect to transmission a cable of a drive of a speedometer.
15. At the corresponding complete set establish an arm of a jet emphasis of a suspension bracket of the power unit and tighten a nut of its through bolt with effort of 50 ÷ 60 H • m. Two remained bolts tighten with effort of 22 H • m.
16. On models with Active-ECS establish into place assembly of the air compressor and tighten bolts of its fastening with demanded effort (5 H • м).
17. Connect the contact socket of a plait of electroconducting of the engine.
18. Establish air purifier assembly with an air inlet sleeve.
19. Having replaced lock rings, plant power shafts in transmission. Screw a bolt of fastening of the basic bearing of the left shaft and tighten it with demanded effort (45 H • м).
20. Plant in assembly of a rotary fist a tip of steering draft and a spherical support of the bottom lever of a suspension bracket. Tighten koronchaty nuts of spherical fingers with demanded effort (60 ÷ 72 H • м: a support and 30 H • м: a tip). Block nuts new шплинтами.
21. Having replaced sealing laying, establish into place removed sections of system of production of the fulfilled gases.
22. Establish protection of a case. Fill in in transmission the corresponding quantity of ATF of a demanded grade (see. Head of Control and routine maintenance).
23. Start the engine and check it on existence of signs of development of leaks.


The Galant models for 1993 вып.

Removal

 PERFORMANCE ORDER

1. On the models equipped with a control system of speed, remove the actuation mechanism темпостата assembled with the basic arm.
2. At the corresponding complete set disconnect the air compressor of Active-ECS system.
3. Merge from ATF transmission.
4. Remove the air purifier assembly, the built-in cooler and an air line sleeve.
5. Previously having marked, disconnect electroconducting from the electromagnetic valve, the PNP sensor switch, the pulse generator of the servo-driver of the kickdown mode and the sensor of temperature of ATF.
6. Disconnect from transmission a cable of a drive of a speedometer and the line of a maslookhladitel.
7. Having disconnected electroconducting, remove starter assembly.
8. Turn out the top bolts of fastening of transmission to the engine.
9. Prop up transmission by a jack remove an arm of a support of its suspension bracket.
10. To Poddomkratta the car also establish it on props. Remove elements of protection of a case.
11. Disconnect from assemblies of rotary fists steering drafts and the bottom levers of a suspension bracket.
12. Liberate from a transmission case power shafts (in order to avoid damage of internal CV JOINTS do not pull for shaft, and hook them mount, - try not to damage epiploons). Tie up shaft a wire to bottom elements.
13. On the AWD models disconnect system of production of the fulfilled gases and remove a transfer case.
14. Remove the bottom cover of a dome of transmission and turn out special bolts of fastening of a flexible disk to the rotation converter. For the purpose of ensuring serial access to each of bolts, turn a cranked shaft of the engine for a pulley bolt by means of a face key. Having turned out all bolts, wring out the converter in transmission, - if the converter remains on the engine, it will lead to oil hit in its nave that is fraught with an assembly exit out of operation.
15. Turn out the bottom fixing bolts, disconnect transmission from the engine and take it from under the car.


Installation

 PERFORMANCE ORDER

1. Having fixed the rotation converter in transmission, press assembly of the last to the engine. Screw bolts of fastening of a driving disk and tighten them with demanded effort (46 ÷ 53 H • м). Screw and tighten with effort of 48 H • мболты transmission fastenings. Establish a dome cover.
2. On all-wheel drive models (AWD) establish assembly of a transfer case with frame elements. Having replaced sealing laying, establish the removed sections of system of production of the fulfilled gases.
3. Having replaced lock rings, fill in transmission internal pins of power shafts.
4. Fill in rotary fists tips of helmsmen of draft and spherical support of levers of a suspension bracket.
5. Establish an arm of a support of a suspension bracket of transmission.
6. Establish protection of a case.
7. Establish a starter.
8. Connect to transmission a cable of a drive of a speedometer and hoses of a maslookhladitel.
9. Connect electroconducting to the electromagnetic valve, the PNP sensor switch, the pulse generator of the kickdown servo-driver and the sensor of temperature of ATF.
10. At the corresponding complete set establish into place the air compressor of Active-ECS system.
11. On the models equipped with a control system of speed, establish into place the actuation mechanism темпостата with a basic arm.
12. Fill in in transmission the corresponding quantity of ATF of a demanded grade (see. Head of Control and routine maintenance). On the AWD models check liquid level in a transfer case.
13. Start the engine and let's to it work on single turns within not less than 2 minutes. Cock the parking brake and it is consecutive попереключайте the selector lever in each of the provided provisions, having in summary returned it to the situation "N".
14. Check ATF level, in case of need make the corresponding adjustment.


The Galant models since 1994 вып.

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove air purifier assembly with sleeves of air inlets.
3. Merge from ATF transmission.
4. Give a nut of fastening of the lever of switching to transmission. Release a collar and disconnect from transmission a driving cable.
5. Remove a basic arm of a cable of a drive of switching.
6. Previously having marked, disconnect electroconducting from a speedometer, the electromagnetic valve, the PNP sensor switch, the pulse generator, the servo-driver of the kickdown mode and the sensor of temperature of ATF.
7. Mark and disconnect from transmission of the line of a maslookhladitel.
8. Turn out a fixing bolt and remove from transmission measuring щуп with a directing tube.
9. Remove and shift aside starter assembly.
10. To Podporita engine MZ203827 type adaptation.
11. Remove an arm of a back jet emphasis of a suspension bracket of the power unit.
12. Remove an arm of a support of a suspension bracket of transmission.
13. Turn out the top bolts of fastening of transmission.
14. To Poddomkratta the car also establish it on props.
15. Remove forward wheels.
16. Remove the right section of protection of a case.
17. Take шплинт and disconnect from assembly of a rotary fist a tip of steering draft.
18. Disconnect from assembly of a dempferny fork a rack of the stabilizer of cross-section stability.
19. Disconnect a dempferny fork from a cross-section control lever of a suspension bracket.
20. Liberate from a rotary fist spherical support of the bottom and szhimny levers and a suspension bracket.
21. Having hooked mount, liberate from transmission power shafts and tie up them a wire to elements of the bottom of the car.
22. Uncover a transmission dome.
23. Turn out a through bolt of a forward jet emphasis of a suspension bracket of the power unit.
24. Remove a beam and the right triangular knitsa.
25. Turn out bolts of fastening of a flexible disk to the converter of rotation and wring out the last in transmission.
26. Prop up transmission by a telezhechny jack and turn out the bottom coupling bolt.

Coupling bolt will screw in transmission from the engine and it is located directly over an opening under installation of a power shaft.

27. Having shifted back, separate transmission from the engine and take it from under the car.


Installation

 PERFORMANCE ORDER

1. Having fixed the rotation converter in transmission, press assembly of the last to the engine. Screw bolts of fastening of transmission and tighten them with demanded effort (48 H • м).
2. Screw the bottom coupling bolt and tighten it with effort of 29 ÷ 34 H • m.
3. Connect the rotation converter to a flexible disk, screw fixing bolts and tighten them with demanded effort (45 ÷ 52 H • м).
4. Establish a cover of a dome and tighten bolts of its fastening with effort of 9 H • m.
5. Establish a beam and tighten bolts of its fastening with demanded effort (88 H • м: lobbies and 73 H • м: back).
6. Screw and freely tighten a through bolt of a forward jet emphasis of a suspension bracket of the power unit.

 The final tightening of a bolt with effort of 57 H • m is made after engine lowering.

7. Establish a triangular knitsa and tighten bolts of her fastening with effort of 88 H • m.
8. Having replaced lock rings, fill in transmission internal pins of power shafts, - try not to damage epiploons.
9. Fill in a rotary fist a tip of steering draft and spherical support of levers of a suspension bracket. Tighten koronchaty nuts of hinges with demanded effort (65 H • м: support and 28 H • м: a draft tip).
10. Connect a dempferny fork to the bottom lever of a suspension bracket and tighten a through bolt of its fastening with effort of 88 H • m.
11. Connect to a fork a rack of the stabilizer of cross-section stability and tighten самоконтрящуюся a nut with effort of 39 H • m.
12. Establish protection of a case.
13. Establish wheels and carefully lower the car on the earth.
14. Establish on transmission an arm of a support of a suspension bracket of the power unit and tighten fixing nuts with effort of 43 H • m.
15. Establish an arm of a back jet emphasis of a suspension bracket of the unit.
16. Clean propping up the engine the adaptation and tighten a through bolt of a support of transmission with demanded effort (69 H • м). Also finally tighten a bolt of a forward jet emphasis.
17. Screw the top bolts of fastening of transmission and tighten them with demanded effort (48 H • м).
18. Establish a starter.
19. Establish measuring щуп with a directing tube.
20. Establish a basic arm of a cable of a drive of switching.
21. Connect the lever of switching and tighten a nut of its fastening with effort of 19 H • m.
22. Connect to transmission of the line of a maslookhladitel and fix them on unions new collars.
23. Connect electroconducting to the electromagnetic valve, the PNP sensor switch, the pulse generator, the kickdown servo-driver and the sensor of temperature of ATF.
24. Establish air purifier assembly.
25. Connect a negative wire to the battery.
26. Make sure that the car is established horizontally and fill in in transmission necessary quantity of ATF of a demanded grade (see. Head of Control and routine maintenance).
27. Start the engine and let's to it work on single turns within not less than 2 minutes. Cock the parking brake and it is consecutive попереключайте the selector lever in each of the provided provisions, having in summary returned it to the situation "N".
28. Check ATF level, in case of need make the corresponding adjustment.
29. Check serviceability of functioning of AT. Make sure that start of the engine is obviously possible only in the positions "R" and "N" of the lever of the selector.


Mirage models

Removal

 PERFORMANCE ORDER

1. Disconnect a negative wire from the battery.

If the stereosystem established on the car is equipped with a security code before disconnecting the battery make sure that have the correct combination for audiosystem input in action!

2. Remove the battery with about the pallet.
3. Remove air purifier assembly with an air inlet sleeve.
4. To Poddomkratta the car also establish it on props.
5. Remove protection of a case.
6. Merge ATF of their transmission.
7. On models of 1.6 l remove a tension rod.
8. Disconnect from transmission a cable of management and hoses of a maslookhladitel.
9. On the models equipped with 4-step transmission, disconnect a cable of a drive of a butterfly valve.
10. On models with 4-step transmission disconnect electroconducting from the electromagnetic valve of management of switching, the PNP sensor switch, the sensor switch of the servo-driver of the kickdown mode, the pulse generator and the sensor of temperature of ATF.
11. Disconnect a cable of a drive of a speedometer and remove a starter.
12. Turn out fixing bolts and remove an arm of a support of a suspension bracket of transmission.
13. Disconnect the stabilizer of cross-section stability from the bottom lever of a suspension bracket.
14. Liberate from a rotary fist hinges of a tip of steering draft and a spherical support of the lever of a suspension bracket.
15. Liberate from transmission power shafts and tie up them to elements of the bottom of the car.
16. Prop up the engine and remove the central beam.
17. Uncover domes of transmission and turn out bolts of fastening of a driving disk.
18. Turn out the bottom coupling bolt located directly over an opening under installation of a power shaft.
19. Prop up transmission by a telezhechny jack, then shift it to the right, having separated from the engine, and take from under the car.


Installation

 PERFORMANCE ORDER

1. Having fixed the rotation converter in transmission, press assembly of the last to the engine. Screw bolts of fastening of transmission and tighten them with demanded effort (43 ÷ 55 H • м: for models for 1992 вып. and 48 H • м: for models since 1993 вып.).
2. Tighten bolts of fastening of a driving disk with effort of 46 ÷ 53 H • m, then establish a cover of a dome of transmission.
3. Establish the central beam.
4. Having replaced lock rings, fill in transmission internal pins of power shafts, - try not to damage epiploons.
5. Fill in rotary fists tips of steering draft, spherical support of levers of a suspension bracket and a rack of the stabilizer of cross-section stability.
6. Establish an arm of a support of a suspension bracket of transmission.
7. Establish a starter.
8. Connect a cable of a drive of a speedometer.
9. Connect electroconducting to the electromagnetic valve, the PNP sensor switch, the pulse generator, the kickdown servo-driver and the sensor of temperature of ATF.
10. Connect to transmission cables of management and the line of a maslookhladitel.
11. On models of 1.6 l establish a tension rod.
12. Establish air purifier assembly.
13. Establish the battery with the pallet.
14. Connect to the battery electroconducting (at first a positive wire, then - negative).
15. Make sure that the car is established horizontally and fill in in transmission necessary quantity of ATF of a demanded grade (see. Head of Control and routine maintenance).
16. Start the engine and let's to it work on single turns within not less than 2 minutes. Cock the parking brake and it is consecutive попереключайте the selector lever in each of the provided provisions, having in summary returned it to the situation "N".
17. Check ATF level, in case of need make the corresponding adjustment.
18. Check serviceability of functioning of AT. Make sure that start of the engine is obviously possible only in the positions "R" and "N" of the lever of the selector.